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EI114 Low Frequency Control Transformer 230V 50/60Hz for Industrial Machine Tool
Product Overview
The EI114 control transformer is a single phase, low frequency isolation transformer built on an EI114 laminated silicon steel core, designed to supply the control circuits of industrial machinery. It steps a 230V AC mains input down to safe low voltage control levels and provides galvanic isolation between the mains side and the control side, which protects operators, contactors, relays, PLCs and indicator circuits from line disturbances.
The unit shown is built with a 230V 50/60Hz primary (RED-RED) and two independent secondary groups: 12.0V x 2 rated at 1.0A (YELL-BLK-YELL) and 24.0V x 2 rated at 8.0A (BLU-BLK-BLU). Each secondary group has a centre tap, so it can be wired for the nominal voltage, for a doubled voltage in series, or for a higher current in parallel. This flexible winding arrangement lets one transformer feed several control rails at once instead of using two separate units.
Construction is open frame with a bolt-on mounting bracket and colour-coded flying leads, which makes installation inside a control cabinet straightforward. The core is stacked from cold-rolled silicon steel laminations, the windings use full copper enamelled wire, and the whole assembly is varnish impregnated to lower audible hum and resist humidity. The design is manufactured under UL file E332338 and produced in our own factory under an ISO 9001 quality system.
Technical Specifications
Parameter
Specification
Product Type
Single phase low frequency control transformer, EI laminated core, open frame
Core Size Code
EI114
Input Voltage
230 V AC, primary leads RED-RED
Operating Frequency
50 / 60 Hz
Output 1
12.0 V x 2, rated 1.0 A, leads YELLOW-BLACK-YELLOW with centre tap
Output 2
24.0 V x 2, rated 8.0 A, leads BLUE-BLACK-BLUE with centre tap
Winding Arrangement
Two independent centre-tapped secondary groups; each group can be used as a single voltage, connected in series for double voltage, or in parallel for higher current
Core Material
Cold-rolled silicon steel laminations, EI stacked construction
Winding Wire
Full copper enamelled wire, Class 155 (F); no copper-clad aluminium
Insulation Class
Class B (130 C) or Class F (155 C); Class H (180 C) available on request
Dielectric Strength
3000 V AC for 1 minute, primary to secondary, no breakdown
Insulation Resistance
Not less than 100 M ohm at 500 V DC
Temperature Rise
Not more than 60 K at full rated load
No-load Current
Low no-load loss design; typical value confirmed on the approval sample
Regulation
Confirmed on the approval sample according to the loading condition
Construction
Open frame with mounting bracket and fixing holes; enclosed or potted versions available
Termination
Colour-coded flexible flying leads; length and terminal type made to requirement
Impregnation
Varnish dipped to reduce audible hum and improve moisture and dust resistance
Operating Temperature
-25 C to +105 C
Duty
Continuous duty, 100% load
Safety Approval
Produced under UL file E332338; CE, CB and RoHS documentation support available
Testing
100% turns ratio, no-load current, hi-pot and insulation resistance test
Customization
Input and output voltage, VA rating, number of windings, tap position, lead length and mounting all customizable, OEM and ODM welcome
MOQ / Sample
MOQ 1,000 pcs; samples available before mass production
Key Features
Galvanic isolation between the mains and the control circuit protects operators and sensitive control electronics from line surges and earth faults.
Dual independent secondary groups let one transformer supply two different control rails, saving cabinet space and simplifying the wiring layout.
Centre-tapped windings give three connection options per group: nominal voltage, series for double voltage, or parallel for higher current.
Robust EI laminated core with a large iron cross-section handles the inrush current of contactors and solenoids without saturating.
Full copper windings keep the temperature rise within 60 K at full load and give stable output voltage under sustained duty.
Varnish impregnation locks the laminations and windings together, which reduces the mechanical hum typical of low frequency transformers.
Open frame construction with a bolt-on bracket allows fast DIN panel or base plate mounting inside a control cabinet.
Colour-coded flying leads shorten installation time and reduce wiring mistakes during panel assembly.
Built under UL file E332338, which shortens the safety review when your equipment is exported to North America.
Continuous duty design rated for 100% load, suitable for machines that run in long shifts.
100% electrical testing on every unit: turns ratio, no-load current, hi-pot and insulation resistance.
Applications
Machine tool control circuits: CNC machines, lathes, milling machines, presses and cutting equipment.
Industrial control cabinets: PLC supplies, relay and contactor coils, indicator lamps, push button and signal circuits.
HVAC and building services: air handling units, pumps, chillers and boiler control panels.
Welding equipment, textile machinery, printing machinery and woodworking machines.
Test benches, laboratory equipment and instrumentation power supplies.
Safety and isolation applications where a low voltage supply must be separated from the mains.
Retrofit and maintenance replacement for existing control transformers in installed machinery.
Company & Product Advantages
Company Advantages
Established in 2000, with 26 years focused on magnetic components for industrial control and power electronics; we are a manufacturer, not a trading company.
Self-owned 10,000 square metre factory with 8 complete production lines, which keeps lead times and quality consistent on repeat orders.
A 20-person R&D team supports you from drawing review and sample building through to mass production, and a 20-person QC team controls the process.
Complete certification framework: ISO 9001 and ISO 14001 system certification, with CE, CB, UL, cUL and RoHS product certification available. This model is produced under UL file E332338.
Annual export value of USD 42 million, shipping to North America (50%), Northern Europe (18%), South America (15%) and Southeast Asia (15%), including OEM customers such as Midea and Federal Signal.
Flexible cooperation: MOQ from 1,000 pcs, DDP and DDU terms supported, direct factory delivery.
Product Advantages
Built to your drawing rather than sold as a fixed part: primary voltage, secondary voltages, VA rating and tap positions all follow your control schematic.
One unit replaces two: the dual secondary design covers a low current 12V rail and a high current 24V rail in a single transformer.
Generous core and copper sizing gives thermal headroom, so the transformer keeps its output voltage stable when several contactors pull in at once.
Produced under an existing UL file, which reduces the certification burden on your finished machine.
Consistent stacking and winding process keeps the turns ratio and no-load current repeatable from batch to batch.
Free engineering support before the design is frozen: send us your control voltage requirements, total VA and mounting space, and we will recommend the right core size and winding arrangement.
Frequently Asked Questions
Q1: How long does it take to get a sample?
A1: 3-5 working days for new custom samples; 1 day if the sample is in stock.
Q2: Who pays the shipping cost for samples?
A2: The freight cost is covered by the customer. We will help you compare couriers and choose the most economical shipping way.
Q3: Can you provide technical support for customized products?
A3: Yes. Our in-house R&D team offers free technical support based on your specific requirements. We can customize input and output voltage, VA rating, number of windings, tap positions, lead colour and length, mounting method and marking label. Both OEM and ODM projects are welcome.
Q4: Can you change the input or output voltage?
A4: Yes. This unit is built for a 230V input with 12V and 24V outputs, but we regularly produce control transformers with 110V, 120V, 208V, 220V, 240V, 380V and 415V primaries and control secondaries such as 12V, 24V, 48V and 110V. Send us your voltage list and the load on each winding and we will quote a matching design.
Q5: How do I connect the two 12V and two 24V windings?
A5: Each secondary group is centre tapped. Use one half for the nominal voltage, connect both halves in series for double voltage, or connect them in parallel for higher current. A clear connection diagram is supplied with the sample and with each shipment.
Q6: Is this transformer UL approved?
A6: This model is produced under UL file E332338. We can also support CE, CB and RoHS documentation for your own equipment certification.
Q7: Can you accept a flexible MOQ?
A7: We support flexible MOQ based on your industry and the characteristics of the product you need. Could you tell us the application of the product and your estimated annual usage? We will then confirm the most suitable MOQ and price for you.
Q8: What is your normal lead time for mass production?
A8: Standard lead time is about [15-25] days after order confirmation, depending on quantity and product complexity. For urgent projects, please tell us your target date and we will check the production schedule for you.
Q9: What certifications do you have?
A9: Our factory is certified to ISO 9001 and ISO 14001. Our products can be supplied to CE, CB, UL, cUL and RoHS requirements, and we can support the documents you need for your own certification.
Q10: Can you supply an enclosed or potted version instead of open frame?
A10: Yes. Besides the standard open frame construction with a mounting bracket, we can supply enclosed metal case versions or resin potted versions for higher protection against dust, moisture and vibration.
Q11: If I have a large quantity of goods that need to be shipped by sea, can you ensure proper packaging and protection for them?
A11: Yes. Goods are packed in strong export cartons with protective inserts, stacked on wooden pallets and shrink-wrapped, so they stay protected during long sea transport.
Q12: What payment terms do you accept?
A12: We accept T/T, PayPal and Western Union. Sample orders are paid in full in advance; for bulk orders the terms can be discussed based on order value and cooperation history.
Product Images
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
28820000-29820000
Employee Number:
400~450
Ecer Certification:
Verified Supplier
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