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Custom EI30 Encapsulated Audio Transformer 600:600 Ohm Potted Isolation Transformer High Frequency Wide Range for Hi-Fi PCB
Product Overview
The EI30 Potted Audio Transformer is a high-precision magnetic component engineered for professional audio signal coupling, isolation, and impedance matching. Unlike standard open-frame units, the EI30 series is fully encapsulated in high-grade epoxy resin within a flame-retardant plastic casing. This "potted" design is specifically intended for modern PCB layouts where electronic components must withstand harsh environmental conditions while delivering transparent, high-fidelity audio performance across the entire audible spectrum.
Technical Specifications
Parameter
Typical Value / Spec
Core Type
EI30 Laminated Silicon Steel
Encapsulation
Fully Potted (Epoxy Resin)
Housing Material
Flame Retardant Plastic (UL94-V0)
Mounting Type
PCB Pin Mount (Through-hole)
Dimensions
Approx. 32.5mm x 27.5mm x 24.5mm
Frequency Response
20Hz - 20KHz (+/- 1.5 dB)
Impedance Ratio
600:600 / 10K:10K / 600:10K (Customizable)
THD (Distortion)
< 0.15% (at 1KHz, 0dBm)
Insertion Loss
< 1.8 dB (at 1KHz)
Phase Shift
< 5 Degrees (at 20Hz - 20KHz)
Hi-Pot (Isolation)
3.0KV - 4.0KV AC / 1min
Insulation Resistance
>=100MΩ (at 500V DC)
Core Material
High Permeability Silicon Steel / Permalloy
Winding Wire
100% Pure Copper / Oxygen-Free Copper (OFC)
Protection Level
IP67 Waterproof & Dustproof
Operating Temp
-25°C to +85°C
Compliance
RoHS, REACH, CE
Key Features
Fully Sealed Architecture: The windings and the EI30 core are vacuum-impregnated and hermetically sealed in epoxy, providing an IP67-level barrier against moisture, oxidation, and industrial pollutants.
Integrated PCB Mounting: Equipped with precision-aligned, tinned copper pins for seamless through-hole soldering, ensuring mechanical stability and electrical reliability.
Linear Frequency Response: Optimized winding techniques ensure a flat response from 20Hz to 20KHz, maintaining the sonic characteristics of the original signal with minimal phase deviation.
High Dielectric Strength: The potting material significantly enhances the internal insulation, providing isolation voltages typically up to 4.0kV AC.
Technical FAQs
Does the epoxy encapsulation process affect the transformer's total harmonic distortion (THD) or high-frequency roll-off?
Actually, the potting process often improves long-term performance consistency. While the epoxy itself is non-magnetic, it acts as a thermal mass that stabilizes the transformer's temperature. By "locking" the windings in place, it prevents microscopic wire movement (microphonics) caused by loud acoustic environments or mechanical vibrations, which can otherwise introduce subtle non-linearities and THD. Our specialized low-shrinkage resin ensures that the high-frequency parasitic capacitance remains stable, keeping the roll-off point far above the audible 20KHz range.
Why is the EI30 potted design specifically recommended for smart meter and grid-monitoring audio/data interfaces?
Grid-connected devices are frequently subjected to high-voltage transients and lightning surges. The EI30 encapsulated design provides Reinforced Insulation that an open transformer cannot match. The epoxy potting eliminates air gaps where high-voltage "arcing" might occur. Furthermore, the potting process provides excellent Common-Mode Rejection (CMR), filtering out the high-frequency electrical noise typical of power grids, ensuring that the data/audio signal remains clean and error-free.
Applications
Professional Audio Equipment: Essential for mixing consoles, high-end preamplifiers, and signal processors requiring line-level isolation.
Telecom & Intercom Systems: Provides reliable impedance matching for broadband communication and emergency broadcasting hardware.
Industrial Control Modules: Used in sensitive analog sensor circuits where ground-loop elimination and surge protection are mandatory.
Outdoor Audio Electronics: Ideal for public address systems and marine audio modules where humidity and temperature fluctuations are extreme.
Product Advantages
Unrivaled Durability: The solid-state potting makes the transformer virtually immune to physical shocks and high-vibration environments, extending the service life to over 20 years.
Noise-Free Operation: The encapsulation effectively dampens electromagnetic humming (magnetostriction), making it suitable for silent-operation environments like recording studios and medical labs.
Ease of Assembly: The standardized PCB footprint and robust casing allow for easy handling by automated pick-and-place equipment and wave-soldering processes.
Superior Safety Compliance: Built using UL94-V0 flame-retardant materials and meeting international safety standards (CE, RoHS), simplifying the end-product's global certification process.
Manufacturer Profile
Chipsen Electronics Technology Co., Ltd., established in 2000, is a specialized manufacturer of high frequency transformer, low frequency transformer, toroidal inductor, SMD power inductor, super high current inductor, choke coil and switch. Chipsen has earned a strong reputation in domestic and international markets including North & South America, Europe and Southeast Asia.
As an ISO9001, ISO14001 & IATF16949 certified company, Chipsen maintains a professional management team committed to producing environmentally friendly and qualified products. Our products are certified by UL Class B/Class F/Class H, CQC and RoHS, and we hold 21 patents. These achievements stem from our strong R&D team, providing innovative solutions for temperature management, noise cancellation, and coupled radiation conductivity.
Our products are widely used in various fields including new energy, PV, UPS, Robotics, smart home, security systems, health care and communication.
Vision: To Be Global Transformer Brand Supplier
Mission: Create Values for Customers and Society, Grow with Customers and Staff
Chipsen Electronics - Supplier to Fortune Global 500 Companies
Magnetic Components Engineered for Performance & Reliability
Founded in 2007, Dongguan Chipsen Electronics Technology Co., Ltd. is a professional manufacturer specializing in magnetic components and micro switches.
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Chipsen Electronics - Supplier to Fortune Global 500 Companies
Magnetic Components Engineered for Performance & Reliability
Founded in 2007, Dongguan Chipsen Electronics Technology Co., Ltd. is a professional manufacturer specializing in magnetic components and micro switches.
...