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Multi-Bucket Excavator for Aging Yard Automatic Bricks Raw Material Processing System Clay Brick Making Machine
Equipment Introduction
The Scraper Reclaimer is a core equipment in clay sintered brick production for efficiently extracting materials from raw material piles (such as clay, shale, etc.). Its main components include a scraper device, traveling mechanism, frame, drive system, and control system.
The working principle is as follows: the traveling mechanism moves the entire machine longitudinally along the raw material pile, while the scraper device scrapes off raw materials layer by layer from the pile surface, which then fall into a belt conveyor or chain plate conveyor below for continuous material extraction and transportation.
Mainstream European and American equipment typically features automatic control functions, allowing precise adjustment of the reclaiming speed and layer thickness to meet large-scale industrial production needs.
Technical Specifications
Model
Capacity
Suspension Arm Length
Power
DWY60-980
60m³/h
9800mm
17.2
Key Advantages
High-efficiency continuous operation: Capable of 24-hour uninterrupted reclaiming, combined with an automatic control system to significantly improve raw material processing efficiency.
Uniform material reclaiming: Layer-by-layer scraping by the scraper ensures uniform particle size distribution and humidity of the extracted materials, reducing differences in raw material stratification.
Adaptability to various stockpiles: Suitable for different types of raw material piles (e.g., rectangular piles, circular piles), especially high-moisture or sticky materials.
Low-wear design: The scraper is made of wear-resistant alloy materials (such as manganese steel), and the adjustable scraper angle reduces friction loss with materials, extending service life.
Intelligent control: Integrated with a PLC control system, it can remotely monitor parameters such as reclaiming volume and traveling speed, reducing manual intervention costs.
Primary Functions
Raw material homogenization: By scraping materials from different positions layer by layer, it achieves "horizontal cutting and vertical mixing" of the stockpile, eliminating regional differences in raw material composition and providing uniform mixed materials for subsequent mixing and molding.
Flexible feeding: Dynamically adjusts the reclaiming speed according to the demand of upstream production lines (e.g., the processing capacity of mixers and crushers) to avoid insufficient or excessive feeding and balance the production process.
Large stockyard management: Efficiently manages massive raw materials in open-air or enclosed stockyards, reducing costs of manual stacking and reclaiming, and improving storage space utilization.
Process Importance
Core of raw material pretreatment: As the "first process" in the clay sintered brick production line, its material reclaiming uniformity directly affects the stability of subsequent mixing, molding, and sintering, serving as the foundation for ensuring brick quality.
Key factor in production efficiency: High-efficiency reclaiming capability avoids production line downtime caused by insufficient raw material supply. Especially in continuous production modes, the equipment's reliability directly determines the production capacity ceiling.
Core equipment for cost control: Through automated homogenized reclaiming, it reduces manual intervention and raw material waste (e.g., avoiding dust loss from manual material removal), lowering comprehensive production costs.
Product Features
Continuous and high efficiency - Multiple buckets operate simultaneously, ensuring uninterrupted reclaiming. The unit-time output is far higher than that of single-bucket equipment, meeting various capacity demands from 40 to 200 m³/h, and greatly improving the discharge efficiency of the aging section.
Uniform reclaiming with excellent homogenizing effect - Using a "cross-laying and vertical extraction at a 45° cross-section" process, the excavator reclaims layer by layer across the entire cross-section of the stockpile, ensuring thorough mixing of materials from different layers and batches. The homogenizing effect is remarkable, improving the consistency of finished brick strength.
Energy-efficient and stable operation - Low unit energy consumption, smooth operation of the chain bucket with minimal impact, and low equipment failure rate. The hydraulic drive allows precise speed regulation, enabling flexible adjustment of reclaiming volume according to downstream process requirements, further reducing energy consumption.
Strong adaptability - Suitable for aging and reclaiming various brick-making materials such as clay, shale, coal gangue, fly ash, and sludge. The equipment parameters can be adjusted according to material moisture content, particle size, and hardness, offering strong adaptability.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2011
Total Annual:
10,000,000-50,000,000
Employee Number:
100~150
Ecer Certification：
Verified Supplier
● Company profile
Xi'an Brictec engineering Co., Ltd. (abbreviation: Xi'an Brictec) was founded in 2011. It employs senior Italian engineers to work with domestic experts, creating a strong technical team by combing the European and Chinese technologies. The company is devoted to provide clients m... ● Company profile
Xi'an Brictec engineering Co., Ltd. (abbreviation: Xi'an Brictec) was founded in 2011. It employs senior Italian engineers to work with domestic experts, creating a strong technical team by combing the European and Chinese technologies. The company is devoted to provide clients m...
