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Xi'an Brictec Engineering Co., Ltd.

  • China ,Shaanxi
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China Fully Automatic PLC Controlled Vacuum Extruder for High-Pressure Clay Brick
China Fully Automatic PLC Controlled Vacuum Extruder for High-Pressure Clay Brick

  1. China Fully Automatic PLC Controlled Vacuum Extruder for High-Pressure Clay Brick
  2. China Fully Automatic PLC Controlled Vacuum Extruder for High-Pressure Clay Brick
  3. China Fully Automatic PLC Controlled Vacuum Extruder for High-Pressure Clay Brick
  4. China Fully Automatic PLC Controlled Vacuum Extruder for High-Pressure Clay Brick
  5. China Fully Automatic PLC Controlled Vacuum Extruder for High-Pressure Clay Brick

Fully Automatic PLC Controlled Vacuum Extruder for High-Pressure Clay Brick

  1. MOQ: 1 set
  2. Price: US$146,700.00-195,600.00
  3. Get Latest Price
Dimensions 7600*5500*3000 mm (VP-65/65-S); 8300*5700*3200 mm (VP-75/75-S); 7900*5300*3400 mm (VP-85/85-S)
Moisture content 14-22%
Capacity 35-60 m³/h (VP-65/65-S); 45-80 m³/h (VP-75/75-S); 50-110 m³/h (VP-85/85-S)
Delivery Time 60 days
Extrusion pressure 2.5 to 4.5 MPa
Payment Terms D/A,L/C,D/P,T/T,Western Union
Model KLJ65/65-S; KLJ75/75-S
Place of Origin China
Brand Name Brictec
Model Number BRICTEC
Certification CE; ISO

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  1. Product Details
  2. Company Details

Product Specification

Dimensions 7600*5500*3000 mm (VP-65/65-S); 8300*5700*3200 mm (VP-75/75-S); 7900*5300*3400 mm (VP-85/85-S) Moisture content 14-22%
Capacity 35-60 m³/h (VP-65/65-S); 45-80 m³/h (VP-75/75-S); 50-110 m³/h (VP-85/85-S) Delivery Time 60 days
Extrusion pressure 2.5 to 4.5 MPa Payment Terms D/A,L/C,D/P,T/T,Western Union
Model KLJ65/65-S; KLJ75/75-S Place of Origin China
Brand Name Brictec Model Number BRICTEC
Certification CE; ISO
Equipment introduction:

The vacuum brick extruder is the core equipment in clay brick production, primarily used to extrude mixed clay materials under high pressure while applying vacuum treatment to enhance the compactness and strength of the green body. Its performance directly impacts brick quality, production efficiency, and the overall operational stability of the entire plant.

Features of Vacuum Extruder
  1. Vacuum De-airing System

    Prior to extrusion, a vacuum pump (typically achieving -0.092 to -0.098 MPa) removes air from the clay, reducing body porosity and enhancing density. This prevents cracking, delamination, or explosion during drying and firing.

  2. High-Pressure Extrusion System

    Utilizes a spiral auger or two-stage extrusion mechanism to ensure homogeneous clay compaction. Extrusion pressure typically ranges from 2.5 to 4.5 MPa, accommodating clay materials of varying hardness.

  3. Adjustable Mold System

    The mold determines brick dimensions and profiles (e.g., solid, hollow, or perforated bricks). High-performance extruders feature quick-change mold systems to minimize downtime and enhance production flexibility.

  4. Wear-resistant Materials & Low-maintenance Design

    Critical components (auger, liner, extrusion head) utilize high-chromium alloy steel or tungsten carbide (WC) coatings for extended service life. Premium models incorporate hydraulic clearance adjustment to automatically compensate for wear, maintaining stable extrusion pressure.

  5. Automated Control

    Modern vacuum extruders feature PLC-controlled systems monitoring vacuum level, extrusion pressure, and motor load for intelligent adjustment. Advanced models support remote monitoring for predictive maintenance and fault alerts.

Functions of Vacuum Extruder:
  1. Material Processing: Mixes and extrudes clay (may include shale or coal gangue).
  2. De-airing: Removes air bubbles to enhance strength.
  3. Shaping: Forms bricks via dies (solid/hollow blocks, etc.).
  4. Cutting: Some models integrate auto-cutting for brick lengths.
  5. Conveying: Transfers bricks to drying or stacking systems.

Importance of High-Quality Extruders
  1. Improves Brick Quality, Reduces Waste: Low-end extruders cause cracks, deformation, weak bricks (waste rate >10%). High-end machines ensure dense, precise bricks (waste rate <2%).
  2. Boosts Efficiency, Lowers Energy Use: Reliable extruders enable 24/7 production with minimal downtime. Optimized pressure reduces power consumption (e.g., VFD saves 20%+).
  3. Extends Lifespan, Cuts Maintenance: Cheap extruders wear fast (auger replacement every 3–6 months). Premium models last 1–3 years, reducing part/labor costs.
  4. Adapts to Raw Materials: Handles clay with 14–22% moisture, even mixed with shale/coal gangue. Quick mold changes enable diverse products (solid/perforated bricks).
  5. Reduces Issues in the Following Process: Better extrusion minimizes drying cracks, firing deformations.

Main technical parameters:
Model Upper stage Lower stage Maximum extrusion pressure(Mpa) Capacity(m³/h) Weight(t) Dimension(mm)
Screw diameter(mm) Power(kW) Screw diameter(mm) Power(kW)
VP-65/65-S Φ500 90-110 Φ640 220-280 3.5 35-60 29 7600*5500*3000
VP-75/75-S Φ620 110-132 Φ750 315-400 3.5 45-80 33 8300*5700*3200
VP-85/85-S Φ620 110-160 Φ850 400-500 3.5 50-110 37 7900*5300*3400

The vacuum extruder is the "heart" of a brick plant. Choosing a reliable, wear-resistant, automated machine ensures higher quality, lower costs, and long-term competitiveness.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2011

  • Total Annual:

    10,000,000-50,000,000

  • Employee Number:

    100~150

  • Ecer Certification:

    Verified Supplier

● Company profile Xi'an Brictec engineering Co., Ltd. (abbreviation: Xi'an Brictec) was founded in 2011. It employs senior Italian engineers to work with domestic experts, creating a strong technical team by combing the European and Chinese technologies. The company is devoted to provide clients m... ● Company profile Xi'an Brictec engineering Co., Ltd. (abbreviation: Xi'an Brictec) was founded in 2011. It employs senior Italian engineers to work with domestic experts, creating a strong technical team by combing the European and Chinese technologies. The company is devoted to provide clients m...

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  • Xi'an Brictec Engineering Co., Ltd.
  • China
  • https://www.claybrickmakingmachinery.com/

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