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{"title":"Belt Permanent Magnetic Separator for Metal Contamination Removal","imgUrl":"https:\/\/img.chinax.com\/nimg\/f4\/82\/ca008722757563893bd2695eb980-200x200-1\/belt_permanent_magnetic_separator_for_metal_contamination_removal.jpg","attrs":{"Model NO.":"S99","Structure":"Belt Conveyor","Material":"Carbon Steel","Material Feature":"Oil Resistant, Heat Resistant, Fire Resistant"}}
The L32 Series Shakeout & Cooling Rotary Drum is an integrated post-casting system that combines shakeout, cooling, and primary cleaning in a single unit—engineered for high-volume, continuous foundry lines. Hot molds (with castings and sand) enter the rotating drum, where centrifugal force, lifter-bar impacts, and internal airflow work together to rapidly disintegrate the mold, cool castings to ≤80°C, and remove loose surface sand. With a capacity of 30–150 tons/hour, it is widely used in automated plants producing automotive engine blocks/heads, ductile iron pipes, and heavy machinery components—significantly reducing downstream cleaning workload and improving line synchronization.
Working Principle
Infeed: Hot molds (boxed or boxless) are fed into the drum via conveyor. Shakeout: The drum rotates at 4–8 rpm; internal lifter bars repeatedly lift and drop the molds, breaking apart sand from castings. Cooling: Ambient air (optionally forced by blower) flows counter-current through the drum, extracting heat from castings and sand. Primary Cleaning: Tumbling action causes castings to collide, dislodging adhered sand. Discharge: Cooled castings and reclaimed sand are separated via built-in grates or external classifiers and routed to respective conveyors.
Key Technical Features
3-in-1 Functionality – Space & Cost Efficient Replaces conventional "shakeout machine + cooling conveyor + vibrating screen"—reducing equipment count by 40% and lowering CAPEX & footprint.
Efficient Cooling – Outlet Temp ≤80°C Counter-flow air cooling with 3–8 min residence time cools castings from 400–600°C down to ≤80°C—safe for robotic handling or manual transfer.
Fully Enclosed – Ultra-Low Dust Emissions Sealed drum with flexible curtains at inlet/outlet and dust extraction ports (DN250–DN400). Fugitive emissions ≤5 mg/m³—compliant with GB 39726 and EU BREF.
Wear-Resistant & Easy Maintenance Drum lined with NM500 steel or ceramic-composite panels—service life ≥3 years. Modular end caps allow bearing replacement without full disassembly.
Main Technical Specifications
Parameter
Value
Model
L32-1800 / L32-2400 / L32-3000 (Classified by drum diameter)
Drum Size
Φ1800×6000 mm - Φ3000×12000 mm
Capacity
30 – 150 t/h
Rotation Speed
4 – 8 rpm
Outlet Temp
≤80°C
Cooling Method
Natural draft / Forced-air (optional)
Drive Power
22 – 75 kW
Noise Level
≤85 dB(A)
Control
PLC + HMI, interlocked with molding line
Typical Applications
Automotive Engine Plant: Integrated shakeout & cooling for blocks, heads, crankcases Ductile Iron Pipe Foundry: High-volume processing of DN80–DN1200 fittings Construction Machinery: Bucket teeth, track rollers, housings Smart Green Foundry: Core post-processing unit in "lights-out" casting lines
Company Profile
Qingdao Dingli Machinery Co., Ltd.
Qingdao Dingli Machinery Co., Ltd. is a company specializing in the production of casting machinery equipment. It mainly manufactures equipment for casting clay sand, resin sand, coated sand, wet sand drying, lost foam casting, sodium silicate sand, etc. It can undertake various turnkey projects, including the design, manufacturing, installation and commissioning of mechanical sand processing. Our factory has strong technical strength and advanced processing equipment. We have long-term and close technical cooperation with many senior experts and scholars from domestic universities and research institutions. We can provide users with high-performance, reliable products and satisfactory services.
Our company adheres to the principles of promoting enterprise development through technology, prioritizing quality, continuous improvement and customer satisfaction. We are willing to sincerely cooperate with friends from all walks of life to achieve common prosperity.
Our company mainly undertakes the following projects:
20-180t/h mechanized clay sand processing production line and single machine equipment turnkey project.
Annual production of 1000 to 20,000 tons of consolidated resin sand casting mechanized production line and single machine equipment turnkey project.
Annual production of 3,000 to 10,000 tons of hot processing coated sand complete equipment and single machine equipment turnkey project.
Annual production of 3,000 to 7,000 tons of hot coating sand regeneration complete equipment and single machine equipment turnkey project.
5-15t/h sodium silicate mechanical production line and single machine equipment turnkey project.
5-30t/h three-stage sand drying equipment and single machine equipment turnkey project.
5-40t/h lost foam casting complete equipment and single machine equipment turnkey project and other types of shot blasting cleaning equipment, lifting equipment, conveying equipment, cooling equipment, magnetic separation equipment, environmental protection dust removal equipment.
Welcome to contact us~
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter
Year Established:
2013
Ecer Certification：
Verified Supplier
Qingdao dingli machinery Co., Ltd is located in the famous coastal city, the hometown of casting machine - Qingdao, since its establishment, we are always adhering to the traditional industries with the aim of combined closely with the foreign advanced technology, through the introduction, cooperati... Qingdao dingli machinery Co., Ltd is located in the famous coastal city, the hometown of casting machine - Qingdao, since its establishment, we are always adhering to the traditional industries with the aim of combined closely with the foreign advanced technology, through the introduction, cooperati...
