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{"title":"Belt Permanent Magnetic Separator for Metal Contamination Removal","imgUrl":"https:\/\/img.chinax.com\/nimg\/f4\/82\/ca008722757563893bd2695eb980-200x200-1\/belt_permanent_magnetic_separator_for_metal_contamination_removal.jpg","attrs":{"Model NO.":"S99","Structure":"Belt Conveyor","Material":"Carbon Steel","Material Feature":"Oil Resistant, Heat Resistant, Fire Resistant"}}
Product Description of S33 Series Sand Lump Crusher
The S33 Series Sand Lump Crusher is a high-efficiency dry crushing machine designed for foundry sand reclamation systems, suitable for breaking up compacted molding sand from green sand, furan resin sand, and alkaline phenolic sand processes. Utilizing a dual-rotor shear crushing + adjustable discharge grate system, the S33 rapidly reduces sand lumps up to 300 mm in diameter to ≤3 mm through combined shear, impact, and compression forces—significantly improving efficiency and stability in downstream screening, magnetic separation, and sand regeneration.
Constructed with a Q345B high-strength steel welded frame, stress-relieved by full annealing, the machine offers excellent rigidity and impact resistance. The crushing chamber is lined with NM500 high-hardness wear-resistant steel, and hammers are made of the same material—ensuring long life and low maintenance costs. The S33 integrates seamlessly with vibratory shakeouts, bucket elevators, cooling beds, and linear screens—widely used in resin sand reclamation lines, pre-treatment before sand storage, temperature regulation systems, and automated sand handling lines, serving as a critical pre-processing unit for efficient sand reuse.
Working Principle
Material Feeding Large sand clumps from the shakeout or belt conveyor are evenly fed into the crushing chamber via the inlet, preventing blockage and uneven loading.
Dual-Rotor Shear Crushing The machine features two counter-rotating rotors, each equipped with multiple rows of high-wear-resistant hammers. Sand lumps are subjected to intense shear, impact, and compression between the high-speed hammers (peripheral speed 28–32 m/s) and fixed breaker plates—rapidly reducing them to fine particles.
Particle Size Control & Discharge Crushed material exits through an adjustable discharge grate (5–15 mm gap), ensuring uniform and controlled particle size (typically ≤3 mm). Oversized particles are re-crushed until they meet the specification.
Smart Control & Safety Protection
Control: PLC + HMI touchscreen for start/stop, monitoring, fault alarms Safety interlocks: Emergency stop, rotor vibration monitoring, overload protection, power-off when cover opened Optional: Automatic reverse on blockage, remote IoT monitoring, runtime tracking, energy statistics
Key Features
High-Efficiency Dual-Rotor Crushing, Fine Output Counter-rotating rotors provide high crushing efficiency, capacity 20–60 t/h, output ≤3 mm—meeting stringent fineness requirements for sand regeneration systems.
Robust Structure, Wear-Resistant Q345B frame with fatigue-resistant design; hammers and liners made of NM500 steel, hardness HRC58–62, lifespan ≥5,000 hours; overall design life ≥10 years.
Adjustable Grate, Controllable Size Discharge grate gap 5–15 mm adjustable to meet different process needs; quick-change design for easy maintenance.
Modular Design, Easy Maintenance Top hydraulic-opening cover provides ample access; quick-change hammer system—replacement in <1 hour; standardized parts with high interchangeability.
Smart Control, Stable Operation PLC + 7" color HMI with manual/auto/test modes; automatic reverse on blockage to prevent damage; expandable MODBUS RTU/PROFINET for MES integration.
Pre-crushing of sand lumps after shakeout in resin/green sand lines
Primary crushing unit in sand reclamation lines
Particle size control before cooling bed or screening machine
De-lumping of stored sand after long-term storage
Integrates with MES for equipment monitoring and production traceability
Company Profile
Qingdao Dingli Machinery Co., Ltd.
Qingdao Dingli Machinery Co., Ltd. is a company specializing in the production of casting machinery equipment. It mainly manufactures equipment for casting clay sand, resin sand, coated sand, wet sand drying, lost foam casting, sodium silicate sand, etc. It can undertake various turnkey projects, including the design, manufacturing, installation and commissioning of mechanical sand processing. Our factory has strong technical strength and advanced processing equipment. We have long-term and close technical cooperation with many senior experts and scholars from domestic universities and research institutions. We can provide users with high-performance, reliable products and satisfactory services. Our company adheres to the principles of promoting enterprise development through technology, prioritizing quality, continuous improvement and customer satisfaction. We are willing to sincerely cooperate with friends from all walks of life to achieve common prosperity. Our company mainly undertakes the following projects: 20-180t/h mechanized clay sand processing production line and single machine equipment turnkey project. Annual production of 1000 to 20,000 tons of consolidated resin sand casting mechanized production line and single machine equipment turnkey project. Annual production of 3,000 to 10,000 tons of hot processing coated sand complete equipment and single machine equipment turnkey project. Annual production of 3,000 to 7,000 tons of hot coating sand regeneration complete equipment and single machine equipment turnkey project. 5-15t/h sodium silicate mechanical production line and single machine equipment turnkey project. 5-30t/h three-stage sand drying equipment and single machine equipment turnkey project. 5-40t/h lost foam casting complete equipment and single machine equipment turnkey project and other types of shot blasting cleaning equipment, lifting equipment, conveying equipment, cooling equipment, magnetic separation equipment, environmental protection dust removal equipment. Welcome to contact us~
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter
Year Established:
2013
Ecer Certification：
Verified Supplier
Qingdao dingli machinery Co., Ltd is located in the famous coastal city, the hometown of casting machine - Qingdao, since its establishment, we are always adhering to the traditional industries with the aim of combined closely with the foreign advanced technology, through the introduction, cooperati... Qingdao dingli machinery Co., Ltd is located in the famous coastal city, the hometown of casting machine - Qingdao, since its establishment, we are always adhering to the traditional industries with the aim of combined closely with the foreign advanced technology, through the introduction, cooperati...
