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As precision machining technicians, we specialize in developing titanium alloy spacecraft connecting brackets for aerospace applications using high-precision CNC machining technology. This critical load-bearing component is designed to transmit and distribute concentrated loads under extreme conditions. Based on our years of experience in aerospace component manufacturing, this product achieves significant weight reduction while ensuring structural integrity, providing reliable solutions for spacecraft performance enhancement.
Features
Lightweight Design:Through topological optimization and precision machining, weight is reduced by over 30% compared to conventional structures, effectively improving spacecraft transport efficiency. The optimal load path design ensures mechanical performance is maintained while reducing weight.
High Strength and Stiffness:Made from high-temperature titanium alloy, the static load yield strength surpasses conventional engineering application levels, with elongation rate far exceeding domestic standards. The product can withstand concentrated loads exceeding 200 tons, suitable for the most severe load-bearing environments in spacecraft.
Extreme Environment Resistance:Operates reliably within temperature ranges of -200°C to +300°C, resisting thermal cycle fatigue. Excellent radiation resistance effectively protects against cosmic ray exposure, ensuring reliability during long-term space missions.
Precision Manufacturing:Processed using five-axis CNC machines, with form tolerance controlled within ±0.01mm and surface roughness reaching Ra 0.8μm. The overall cutting performance dispersion meets forging-level requirements, ensuring batch consistency.
Corrosion Resistance:The inherent passivation characteristics of titanium alloy provide exceptional corrosion resistance, protecting against atomic oxygen erosion and medium corrosion in space environments, guaranteeing structural integrity throughout the mission lifecycle.
Technical Parameters Table
Parameter Category
Technical Specifications
Base Material
Titanium Alloy TA32/TC4
Processing Method
Precision CNC Milling + Turning
Standard Size Range
50-500mm (Customizable)
Weight Range
0.1-5kg (Size-Dependent)
Dimensional Tolerance
±0.01mm
Surface Roughness
Ra ≤ 0.8μm
Operating Temperature Range
-200°C to +300°C
Static Load Yield Strength
≥900MPa
Elongation Rate
≥12%
Thermal Expansion Coefficient
8.6*10⁻⁶/°C (20-300°C)
Surface Treatment
Passivation, Anodizing
Quality Certification
ISO 9001, AS9100D
Applications
Satellite Structural Systems:Used in critical connection parts such as solar panel brackets and antenna mounts, meeting long-life satellite requirements with lightweight and high reliability.
Rocket Propulsion Systems:Serves as tie-down brackets connecting rocket core stages and boosters, transmitting concentrated loads over 200 tons, ensuring structural integrity during launch phases.
Space Station Modules:Applicable for module connection brackets and equipment mounts, with radiation resistance ensuring safety during long-term missions.
Deep Space Explorers:Temperature resistance adapts to extreme environments from -173°C to 127°C on lunar surfaces, providing stable support for exploration equipment.
Aircraft Structures:Used in engine brackets and fuselage connections, with significant weight reduction improving fuel economy.
Customization Services
We provide comprehensive custom manufacturing solutions based on customer design drawings or technical requirements. Utilizing digital simulation technology for load analysis and optimization design before processing ensures custom products meet specific mission needs. Support ranges from small-batch prototyping to mass production, offering one-stop services including material selection, structural optimization, and process adjustment.
Support and Services
Technical Consultation:Experienced aerospace engineers provide application selection support and design optimization assistance.
Quality Assurance:Full-process quality control according to aerospace standards, providing material certification, process reports, and inspection data.
Rapid Response Mechanism:Emergency orders delivered within 15 days, conventional orders within 30-day delivery cycle.