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This track tension wheel is designed for special robots (explosion-proof/rescue/aerospace), manufactured with high-strength alloy materials and precision CNC machining technology to ensure reliability and durability in extreme environments. The tension wheel provides precise tension adjustment, effectively preventing track derailment or over-tightening, and ensuring stable movement of robots on complex terrains.
Features
High-Precision Machining: CNC machining ensures accurate wheel dimensions and excellent dynamic balance, reducing operational vibration.
High-Strength Material: Selected special alloy steel or aerospace-grade aluminum alloy, strengthened by heat treatment, wear-resistant and corrosion-resistant.
Adaptive Design: Some models support automatic tension adjustment through motor or mechanical mechanisms for dynamic tension control.
Wide Compatibility: Suitable for various track widths and structures (e.g., swing arm type, fixed type), with support for custom interfaces.
Extreme Environment Adaptation: Customizable for wide temperature, explosion-proof, radiation resistance, and other features to meet aerospace, rescue, and explosion-proof scenarios.
Technical Parameters Table
Parameter
Value
Notes
Applicable Track Width
50-300mm
Customizable
Outer Diameter Range
80-200mm
Adjustable per needs
Material
Alloy Steel/Stainless Steel/Aviation Aluminum
Surface treatment optional
Maximum Speed
500-1500 rpm
Depends on conditions
Load Capacity
Max static load 500kg
Dynamic load adjusts with speed
Operating Temperature
-40℃ ~ +120℃
Aerospace grade can wider
Protection Level
IP67~IP68 (default IP67)
Explosion-proof optional
Tension Adjustment Method
Manual/Auto (motor-driven)
Remote control supported
Applications
Explosion-Proof Robots: Used in flammable and explosive environments such as chemical plants and coal mines, requiring explosion-proof certification.
Rescue Robots: For earthquake and disaster search and rescue scenarios, requiring high reliability and obstacle-crossing ability.
Aerospace Exploration Robots: Lunar rovers, Mars rovers, and other space exploration equipment, adapting to extreme temperature differences and dust environments.
Special Mobile Platforms: Such as cable inspection robots, nuclear power plant inspection robots, etc.
Customization Services
We provide comprehensive customization:
Size Customization: Design tension wheel diameter, width, and shaft hole specifications based on your track system layout.
Material and Process: Recommend materials according to environmental needs (e.g., stainless steel for corrosive environments) and select surface treatments (e.g., hard anodizing, nickel plating).
Integrated Functions: Can integrate sensors (e.g., tension detection), automatic tensioning devices, or quick-exchange structures.
Small-Batch Trial Production: Support prototype manufacturing and testing to ensure feasibility before mass production.
Support and Services
Technical Consultation: Provide tension system design advice based on years of experience in special robot components.