Double Or Single Blade Cnc Steel Angle Cutting Punching Machine Line 80m/Min

Product Specification

Double Or Single Blade Cnc Steel Angle Cutting Punching Machine Line 80m/Min Feeding Speed

Product Introduction:

The JNC series high-speed CNC angle punching, marking, and cutting production line primarily comprises the punching unit, marking unit, cutting unit, transverse conveyor, rotary conveyor, feeding conveyor, unloading conveyor, CNC feeding carriage, hydraulic system, electrical system, pneumatic system, and other essential components. Specifically designed for the automated processing of angle steel in tower manufacturing, this production line operates with complete numerical control, ensuring user-friendly operation. It facilitates automated, high-precision, multi-variety, and large-scale production capabilities.

Product parameters:

Product Features:

1. The CNC angle iron punching machine is equipped with either two or three punching units, each capable of accommodating three distinct punch sizes. These units are precisely controlled by numerical control (NC), ensuring accurate positioning adjustments for punching operations. The machine is capable of producing both round and oval holes. With its high-speed feeding and punching capabilities, it significantly enhances production efficiency. For 50×50×4mm angle steel, the machine achieves a production output of 9-10 tons within an eight-hour shift.

2. The marking unit of the CNC angle punching machine is housed in a robust and durable enclosure. The marking system is designed with four cassette sets, which can be selected via programming, offering flexibility for adjusting the marking position. Additionally, the machine employs a disc marking technique with 10 rows, automatically selecting characters without the need for manual input, thereby substantially improving marking efficiency.

3. The CNC angle bar cutting machine is equipped with a single-blade shearing unit, renowned for its superior cutting force. Each cut is executed with no material wastage, resulting in a clean and smooth cutting surface. The blade housing features an open-door design, facilitating quick and safe blade replacements.

4. The horizontal material table efficiently transfers the angle bar to the rotating material rack, which is powered by a motor and reducer. This mechanism ensures precise positioning of the angle bar onto the feeding conveyor for further processing.

5. The workpiece is securely held and advanced by a CNC feeding carriage, ensuring accurate alignment and positioning. The feeding carriage is driven by a servo motor and incorporates feedback from a photoelectric encoder, operating within a closed-loop control system for enhanced precision.

6. The CNC angle steel metal punching and marking machine operates through a hydraulic system that powers the punching, marking, and shearing functions. It is equipped with a high-speed hydraulic station that includes an accumulator, and the hydraulic lines feature ferrule-type connections, ensuring leak-proof performance and simplifying replacement and maintenance. The main hydraulic valve blocks are sourced from the reputable Atos brand, ensuring a reliable and high-performance hydraulic system.

7. The hydraulic station's cooling system provides multiple options, including water cooling, air cooling, or oil chilling. This versatility allows customers to select the most suitable cooling method based on their specific operational requirements.

8. The control system consists of an upper computer, PLC, servo motor, external detection switches, and other vital components. The operator simply inputs the processing requirements, and the system automatically generates the corresponding processing program. It is fully compatible with file formats such as DXF, NC, and others produced by CAD software. The upper computer’s human-machine interface is highly intuitive, featuring a user-friendly display and streamlined operation. It includes capabilities such as graphical visualization of workpieces, extensive data storage, location data tracking, and fault alarm notifications.

These samples, representing standard specifications and typical processing parameters within the angle steel tower industry, allow users to directly assess the equipment's processing quality, precision, and workmanship. They serve as a tangible reference point for evaluating the equipment's performance and its suitability for specific production requirements, thereby supporting informed, data-driven decision-making for potential applications.

In the construction of ultra-high voltage (UHV) transmission lines, where towers are exposed to extreme weather conditions and substantial loads, this equipment is crucial for processing the angle steel components that constitute the primary structural framework of the towers. It efficiently performs drilling and stamping operations on the angle steel used for tower bodies, cross-arms, and other key structural elements, ensuring accurate dimensions and secure connections that uphold the overall stability and structural integrity of the towers.