2-20mm Bending Plate Thickness CNC Angle Fire Bar Iron Bending Machine 22KW

Product Specification

2-20mm Bending Plate Thickness CNC Angle Fire Bar Iron Bending Machine 22KW Motor Power

 
Product Introduction:

This CNC Thermal Bending Machine is carefully engineered and thoroughly tested on-site to guarantee precise bending of angle steel profiles and flat metal sheets. It is specifically designed to meet the rigorous production requirements of industries such as structural steel fabrication, mechanical component manufacturing, and architectural metalwork. Delivering exceptional forming accuracy and reliable operational performance, this system ensures that bent angle steel and metal panels comply with exact dimensional and structural standards, thereby supporting seamless integration into subsequent manufacturing processes.
 
Product parameters:

Product Features:

1. The system features a Computerized Numerical Control (CNC) Programmable Logic Controller (PLC) coupled with an intuitive touchscreen interface, allowing efficient data input and real-time monitoring of operational parameters. This configuration provides a seamless and user-friendly experience for routine operations.

2. The machine utilizes advanced intelligent ultrasonic frequency induction heating technology, significantly enhancing production efficiency, reducing manufacturing costs, and ensuring full adherence to environmental and regulatory standards.

3. As a fully integrated turnkey solution, this equipment eliminates the need for additional tools or mold adjustments, thereby streamlining and optimizing the overall production workflow.

4. By leveraging Computerized Numerical Control (CNC) technology, this system ensures precise bending of workpieces, consistently upholding strict product quality standards while simultaneously improving overall production efficiency.

5. The equipment is equipped with a fully integrated hydraulic system combined with an advanced electrical control unit, providing a sophisticated setup that guarantees intuitive, user-friendly operation, reliable and safe performance, and the capability to meet the demands of high-volume production.

6. The cold-pressing technology is specifically engineered for processing angle steel components with dimensions up to L100×L100×10 mm, provided that the intended bending angle does not exceed 5 degrees.

7. The standard cycle time for cold-pressing operations is 10 seconds per workpiece, whereas the thermal processing cycle extends to 120 seconds per unit, depending on the material grade and component dimensions. Furthermore, fabrication commences only once the heating temperature reaches 800 degrees Celsius (the red-hot stage), with all process parameters meticulously configured according to the material type and the specified bending angle tolerances.

8. During the thermal treatment stage, once the process parameters are set, operators can initiate the cycle by pressing the start button or activating the foot pedal switch, thereby triggering the fully automated operation sequence. This sequence carries out a predetermined series of steps, including the advancement of the heating elements, application of thermal energy, retraction of the heating elements upon completion, clamping and compression of the workpiece, lifting of the ram, and, finally, the unloading and retrieval of the processed component.

9. In the combined thermal processing and cold-pressing mode, once the process parameters are configured, cold-pressing operations can commence immediately. The pressure ram remains in position, while the lower pressing die is raised to provide a 100 mm clearance, allowing for the effortless removal of the workpiece. This optimized operational sequence substantially enhances overall process efficiency.

These test specimens, produced on the angle steel punching, cutting, and marking equipment, adhere to the standard specifications and processing parameters commonly applied in the angle steel tower industry. They provide users with a definitive reference for evaluating the equipment’s processing quality, accuracy, and workmanship—critical performance indicators that illustrate the system’s capability to meet the stringent operational demands of angle steel tower fabrication.

In the construction of ultra-high voltage (UHV) transmission lines, where transmission towers are subjected to harsh environmental conditions and substantial structural loads, this equipment plays a vital role in processing the angle steel components that constitute the primary load-bearing framework of the towers. It consistently performs drilling and stamping operations on the angle steel used in tower bodies, cross-arms, and other critical structural elements, ensuring exceptional accuracy and superior structural integrity. This process greatly enhances the overall durability of the transmission towers, which is essential for the reliable and uninterrupted operation of UHV power transmission systems.