2-20mm Bending Plate Thickness CNC Automatic Beading Heating Machine For Carbon

Product Specification

2-20mm Bending Plate Thickness CNC Automatic Beading Heating Machine For Carbon Steel Angle

 
Product Introduction:

This CNC Thermal Bending System is carefully designed and rigorously factory-tested to provide precise bending of angle steel profiles and flat metal sheets. It is specifically built to meet the stringent production standards of critical industries such as structural steel fabrication, mechanical component manufacturing, and architectural metalworking. With its reliable forming accuracy and consistent operational dependability, this system ensures that bent angle steel and metal panels conform to exact dimensional specifications and structural requirements, enabling smooth and efficient progression of subsequent downstream manufacturing processes.
 
Product parameters:

Product Features:

1. The system is equipped with a Computerized Numerical Control (CNC) Programmable Logic Controller (PLC) and features an intuitive touchscreen interface, facilitating efficient data input and real-time tracking of operational parameters. This functionality ensures a smooth and user-friendly workflow for day-to-day operations.

2. The machine employs state-of-the-art intelligent ultrasonic frequency induction heating technology—an innovative solution that boosts production efficiency, lowers manufacturing costs, and ensures full compliance with the facility's environmental protection standards and regulations.

3. As a fully integrated system, this equipment eliminates the need for supplementary tools or mold adjustments, thereby streamlining and simplifying the entire production process configuration.

4. Utilizing Computerized Numerical Control (CNC) technology, this system ensures precise bending of workpieces, consistently maintaining high product quality standards while enhancing overall production efficiency.

5. The equipment is equipped with a self-contained hydraulic system and an integrated electrical control unit—an advanced configuration that enables intuitive, user-friendly operation, guarantees safe and reliable performance, and supports high-volume production capabilities.

6. Cold-pressing technology can be applied for processing angle steel components with dimensions up to L100×L100×10 (mm), provided the required bending angle does not exceed 5 degrees.

7. The standard cycle time for cold-pressing operations is 10 seconds per workpiece, while the thermal processing cycle takes 120 seconds per unit (depending on the material grade and dimensional specifications of the components being processed). Additionally, fabrication of the workpieces commences only when the heating temperature reaches 800 degrees Celsius (the red-hot phase), with specific process parameters determined by the material type and required bending angle tolerances.

8. During the thermal treatment phase, once the process parameters are configured, operators can initiate the cycle by either pressing the start button or using the foot pedal switch to activate the fully automated operation sequence. This sequence follows a set series of steps, including the heating feed, thermal application, retraction of the heating elements upon completion, clamping and compression of the workpiece, ram lifting, and the final unloading and retrieval of the processed workpiece.

9. In the integrated thermal processing and cold-pressing mode, once the process parameters are set, cold-pressing operations can begin immediately. The pressure ram does not need to return to its home position; instead, the lower pressing die is raised to create a 100mm gap, allowing for the easy removal of the workpiece. This streamlined operational sequence significantly improves overall process efficiency.

These test samples, sourced from the production line of angle steel punching, cutting, and marking machinery, represent the standard specifications and processing parameters commonly used in the angle steel tower industry. They provide users with a direct method for assessing the equipment's processing quality, accuracy, and craftsmanship—key performance indicators that demonstrate the equipment's ability to meet the rigorous operational requirements of angle steel tower production.

In the construction of ultra-high voltage (UHV) transmission lines, where transmission towers are exposed to harsh weather conditions and substantial structural loads, this equipment is essential for processing the angle steel components that serve as the primary load-bearing framework of the towers. It consistently performs drilling and stamping operations on the angle steel used in tower bodies, cross-arms, and other critical structural elements, ensuring precise accuracy and exceptional structural integrity. This process strengthens the overall durability of the transmission towers, which is vital for the safe and continuous operation of UHV power transmission systems.