Automatic Carbon Steel Construction Plates Press Brake CNC Angle Fire Bar Iron

Product Specification

Automatic Carbon Steel Construction Plates Press Brake CNC Angle Fire Bar Iron Bending Machine

 
Product Introduction:

This CNC Thermal Bending System is meticulously engineered and thoroughly factory-tested to deliver precise bending for angle steel profiles and flat metal sheets. It is designed to meet the demanding production standards of key industries, including structural steel fabrication, mechanical component manufacturing, and architectural metalworking. With its dependable forming precision and consistent operational reliability, this system ensures that bent angle steel and metal panels adhere to exact dimensional specifications and structural requirements, facilitating seamless and efficient progression of subsequent downstream manufacturing operations.
 
Product parameters:

Product Features:

1. The system is equipped with a Computerized Numerical Control (CNC) Programmable Logic Controller (PLC) and features an intuitive touchscreen interface, enabling efficient data entry and real-time monitoring of operational parameters. This capability ensures a seamless and user-friendly workflow for daily operations.

2. The machine utilizes cutting-edge intelligent ultrasonic frequency induction heating technology—an advanced solution that enhances production efficiency, reduces manufacturing costs, and guarantees full compliance with the facility's environmental protection standards and regulations.

3. As a fully integrated system, this equipment eliminates the need for additional tooling or mold modifications, thereby optimizing and simplifying the entire production process configuration.

4. Incorporating Computerized Numerical Control (CNC) technology, this system ensures precise bending of workpieces, consistently upholding product quality standards while improving overall production efficiency.

5. The equipment features a self-contained hydraulic system and an integrated electrical control unit—an advanced design that facilitates intuitive, user-friendly operation, ensures safe and reliable performance, and supports high-volume production capabilities.

6. For processing angle steel components with dimensions not exceeding L100×L100×10 (mm), cold-pressing technology can be employed, provided the required bending angle does not exceed 5 degrees.

7. The standard cycle time for cold-pressing operations is 10 seconds per workpiece, while the thermal processing cycle requires 120 seconds per unit (subject to the specific material grades and dimensional specifications of the components being processed). Additionally, fabrication of the workpieces begins only once the heating temperature reaches 800 degrees Celsius (the red-hot phase), with the exact process parameters being determined based on the material type and the required bending angle tolerances.

8. During the thermal treatment phase of the workpiece, once the process parameters are set, operators can initiate the cycle by either pressing the start button or using the foot pedal switch to trigger the fully automated operation sequence. This sequence follows a predefined series of steps, including the heating feed, thermal application, retraction of the heating elements upon completion, clamping and compression of the workpiece, ram lifting, and the final unloading and retrieval of the processed workpiece.

9. In the integrated thermal processing and cold-pressing mode, once the process parameters are configured, cold-pressing operations can commence immediately. There is no need for the pressure ram to return to its home position; instead, the lower pressing die is lifted to create a 100mm gap, facilitating the easy removal of the workpiece. This optimized operational sequence greatly enhances overall process efficiency.

These test samples, derived from the production line of angle steel punching, cutting, and marking equipment, reflect the standard specifications and processing parameters typically employed in the angle steel tower industry. They offer users a direct means of evaluating the equipment's processing quality, precision, and workmanship—critical performance metrics that showcase the equipment's capability to meet the stringent operational demands of angle steel tower manufacturing.

In the construction of ultra-high voltage (UHV) transmission lines, where transmission towers must withstand extreme weather conditions and significant structural loads, this equipment plays a vital role in processing the angle steel components that form the primary load-bearing structure of the towers. It reliably performs drilling and stamping operations on angle steel used for tower bodies, cross-arms, and other key structural elements, ensuring precise accuracy and superior structural integrity. By doing so, it reinforces the overall strength of the transmission towers, which is critical for the safe and uninterrupted operation of UHV power transmission systems.