High-Efficiency and Eco-Friendly Chemical Cleaning Line for and Environmentally

Product Specification

Equipment Description:

I. Working Principle
‌1. Cavitation Effect‌
Ultrasound generates high-frequency vibrations in the cleaning fluid, forming microbubbles that burst instantly, releasing shock waves that remove oil, rust, and particulate matter.
Low frequencies (16-25kHz) are suitable for heavy oil stains, while high frequencies (26-40kHz) are suitable for cleaning blind holes on precision parts.
‌2. Chemical Synergy‌
Neutral, environmentally friendly cleaning agents work together with ultrasound to accelerate stain removal, especially effective on polishing wax and cutting fluid residue on hardware.

‌II. Typical Process Flow
‌1. Pretreatment Stage‌
Hardware is manually or robotically loaded into the cleaning basket → soaked for pre-degreasing (optional).
‌2. Cleaning Stage‌
Rough cleaning → High-pressure rinsing → Pure water rinsing, all with ultrasonic assistance.
‌3. Post-treatment Stage‌
Hot air drying (60-80°C) → Rust prevention treatment → Automatic discharge.

‌III. Equipment Features
‌1. High-Efficiency Cleaning‌
A single cleaning cycle takes 10-30 minutes, 5-8 times more efficient than traditional manual cleaning.

2. Environmentally Friendly and Energy-Saving

The circulating cleaning system reduces water consumption by 30%, and the neutral cleaning agent meets environmental standards.
3. Intelligent Control

PLC + touch screen control allows programmable temperature, time, and operation flow, and supports fault self-diagnosis.
4. Highly Adaptable

It can handle a variety of materials, including metal stampings, die-castings, and bearings, and is compatible with workpieces up to 20 kg.

IV. Installation and Operation Guidelines
1. Environmental Requirements

Place horizontally in a well-ventilated area. Power supply: 220V/50Hz, grounded. Ambient temperature: 10-40°C.
2. Operating Instructions

The liquid level in the tank must cover the transducer. Do not operate the ultrasonic or heating functions without a load. Turn off the power before any sudden shutdown.
3. Maintenance Recommendations

Clean impurities from the tank bottom daily, test transducer performance monthly, and replace the circulating filter quarterly.
4. Safety Warnings

Do not clean flammable or explosive items. Wear goggles and gloves when operating. Immediately stop and inspect any abnormal noise.

Main structures and components:

I. Core Functional Components

1. Ultrasonic Generator
As the core drive unit of the device, it converts electrical energy into a high-frequency electrical signal (20-40kHz). The output power is adjusted through an oscillator and power amplifier to suit different cleaning scenarios.
Digital control technology enables precise adjustment of power and frequency, ensuring operational stability.
2. Ultrasonic Transducer
Composed of piezoelectric ceramic material, it converts the electrical signal output by the generator into high-frequency mechanical vibrations, which are then transmitted to the cleaning tank liquid to create a cavitation effect.
Mounting options include fixing to the tank bottom or embedding in the side to ensure uniform coverage of the workpiece surface with ultrasonic waves.
3. Cleaning Tank
Material: Made of 304 stainless steel, corrosion-resistant and load-bearing, with a thickness of 1.5-2.5mm.
Design: Customizable specifications (e.g., standard inner tank dimensions of 800×530×250mm). The transducer is integrated in the bottom, and a vibration damper is installed on the top to reduce noise.

II. Auxiliary Function Modules
‌1. Mechanical Transmission System‌
‌Rotary Throwing Mechanism‌: A patented design drives the basket to rotate via a motor, solving the problem of blind spots in blind holes and complex structural components.
‌Conveying Device‌: A single-arm robotic arm and a loading and unloading trolley enable fully automatic loading and unloading, accommodating workpieces up to 20 kg.
‌2. Temperature Control System‌
A built-in 6000W heating element and temperature sensor enable precise temperature control from room temperature to 110°C, accelerating the dissolution and decomposition of contaminants.
‌3. Circulating Filtration System‌
Equipped with a multi-layer filter and circulating pump, this system extends the life of the cleaning fluid and reduces wastewater discharge by over 30%.

‌III. Intelligent Control Unit‌
‌PLC + Touchscreen Control Interface‌: Programmable parameters such as cleaning time, temperature, and throwing frequency are supported, along with self-diagnosis for fault detection and real-time monitoring of operating status.
‌Safety Protection Module‌: Includes a liquid level sensor, overheat protection, and emergency shutdown functions to prevent no-load or overload operation.

IV. Typical Structural Layout Example (Split-Type Equipment)
‌1. Upper Module: Cleaning Tank (Built-in Displacer) → Heating System → Rotary Throwing Mechanism;
‌2. Lower Module: Ultrasonic Generator → Circulating Filtration Device → PLC Control Cabinet;
‌3. External Components: Robotic Handling System → Wastewater Recovery Tank.

Features:

1.High cost performance: Based on the customer's product positioning and development strategy, and with economic affordability as the foundation, we achieve the best cost performance.
2.The advanced and meticulous design concept of the equipment, along with the highly automated industrial equipment, showcases the image of a modern and advanced enterprise.
3. It has high adaptability, meeting the current production requirements and reserving room for development, taking into account the needs of increased production and improved quality in the future.
4.Quality compliance strictly adheres to the ISO900 quality management system, with every minute detail of the entire equipment installation being strictly controlled.