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Powder Coating Production Line for Die-Forged Conveyor Chains
Automated surface pre-treatment and electrostatic powder coating system designed specifically for heavy metal workpieces including castings and forgings. This production line delivers thorough cleaning and high-quality coating preparation through advanced spray technology and automated powder application methods.
Equipment Overview
This fully automated system handles surface pre-treatment processes including degreasing, post-shot-blast cleaning, silane/zirconium treatment, and complete electrostatic powder coating for heavy industrial components.
Working Principle
PLC-controlled operation manages all process parameters including pre-treatment spray pressure, temperature, timing, powder booth negative pressure, electrostatic voltage, and conveyor chain speed. Heavy workpieces progress through multiple automated stages according to programmed specifications.
Core Advantages
Full Automation: Continuous operation with minimal manual intervention required
High Precision: Programmable parameters ensure consistent treatment of complex geometries
Energy Efficient: Circulation filtration and powder recovery systems reduce waste
Versatile Applications: Suitable for automotive, construction, agricultural, and heavy equipment components
Production Process Flow
Loading → Pre-degreasing Spray → Degreasing Spray → Water Rinse 1 → Surface Conditioning → Phosphating/Silane-Zirconium Treatment → Water Rinse 2 → Pure Water Rinse → Dehydration Drying → Automatic Electrostatic Powder Coating → High-Temperature Curing → Cooling → Unloading
Emergency stops, protective fencing, explosion-proof electrical cabinets, automatic fire suppression
Key Features
Cost-Effective Design
Optimized for heavy-part processing with high-strength die-forged chain construction and superior powder recovery rates, delivering exceptional value and performance.
Advanced Technology
Incorporates anti-static engineering plastic booths, servo reciprocating machines, and fully digital monitoring for modern industrial coating operations.
High Adaptability
Flexible configuration of hanger spacing, chain speed, and spray parameters with upgrade capacity for future automation enhancements.
Quality Assurance
ISO 9001 compliant with rigorous controls for treatment uniformity, temperature consistency, and structural precision ensuring 100% coating compliance.
Domestic large-scale coating equipment, intelligent equipment, and environmental protection equipment production enterprises-Zhejiang Huier Coating Environmental Protection Equipment Co., Ltd has 40 years of experience industry team in the powder coating equipment,intelligent equipment and environme... Domestic large-scale coating equipment, intelligent equipment, and environmental protection equipment production enterprises-Zhejiang Huier Coating Environmental Protection Equipment Co., Ltd has 40 years of experience industry team in the powder coating equipment,intelligent equipment and environme...
Room 801, Building 1, No.10 Keyuan Road, Wuyang Street, Deqing County, Huzhou City, Zhejiang Province,www.hui-er.com,www.hui-er.cn,www.coatingproductionline.com