Waste Liquid Recovery and Filtration System Chemical Cleaning Line for Aluminum

Product Specification

Equipment Description:

Aluminum alloy Gantry frame Pretreatment Equipment Description ‌‌ Core Application ‌ It is used in the pre-treatment process of surface treatment of aluminum alloy profiles, plates, etc., including degreasing, water washing, passivation, phosphating or oxidation, etc., to provide a clean and uniform base for subsequent spraying or electroplating.
Application Objects ‌ is specifically designed for aluminum alloy, taking into account the requirements of lightweight and corrosion resistance, and is suitable for automotive parts, building curtain walls, aerospace and other fields.
Process features ‌ Automated assembly line design, supporting continuous operation;
Energy conservation and environmental protection, equipped with a waste liquid recovery and filtration system;
The process parameters (temperature, time, pressure) can be precisely regulated.
Key design highlights ‌
Lightweight structure ‌ : The aluminum alloy frame reduces the self-weight of the equipment and reduces energy consumption;
Modular design ‌ : The tank, spray unit, etc. can be quickly disassembled and maintained;
Compatibility ‌ : Supports workpieces of different sizes, flexibly adjusted by fixture.

Main structures and components:

I. Main Structure and Components
1. Gantry frame main body ‌
Material ‌ : high strength aluminium alloy or steel structure (surface anti-corrosion treatment);
Function ‌ : To carry the entire device and provide a stable track.
2. Drive and transmission system ‌
Motor ‌ : Servo motor or variable frequency motor for controlling lift/translate speed;
Guide ‌ : Precision linear guide to ensure smooth movement;
Chain/belt ‌ : Transport workpieces to meet different load requirements.
3. Spray and tank system ‌
Spray unit ‌ : multi-directional high-pressure nozzle covering the surface of the workpiece;
Treatment tank ‌ : Acid and alkali resistant material (such as PP/PVC), divided into degreasing tank, water washing tank, conversion film tank, etc.
Circulating pump ‌ : ensures uniform spraying and recycling of the liquid medicine.
4. Temperature control and filtration system ‌
Heater ‌ : Electric or steam heating to maintain the temperature of the bath solution;
Filtration device ‌ : Multi-stage filtration (filter bag + activated carbon) to extend the service life of the liquid medicine.
5. Intelligent control system ‌
PLC controller ‌ : Programmable control process flow;
Human-machine interface (HMI) ‌ : real-time monitoring of parameters (temperature, pH, pressure);
Sensor ‌ : Liquid level sensor, temperature probe, etc., to achieve automatic alarm and regulation.
6. Safety protection device ‌
Emergency stop button ‌ : Quick stop in case of emergency;
Protective cover/fence ‌ : To prevent splashing or accidental contact;
Exhaust system ‌ : Remove harmful gases to ensure a safe working environment.

Features:

1. High cost performance: Based on the customer's product positioning and development strategy, and with economic affordability as the foundation, we achieve the best cost performance.

2.The advanced and meticulous design concept of the equipment, along with the highly automated industrial equipment, showcases the image of a modern and advanced enterprise.

3.It has high adaptability, meeting the current production requirements and reserving room for development, taking into account the needs of increased production and improved quality in the future.

4.Quality compliance strictly adheres to the ISO900 quality management system, with every minute detail of the entire equipment installation being strictly controlled.