Rolling Pressure Up To 500MPa Cold Pilger Tube Mill Optimized for Aluminum Tube

Product Description:

The Cold Pilger Mill is an advanced and highly efficient rolling machine designed to perform the cold pilger extrusion process with precision and reliability. This specialized equipment is engineered to produce seamless tubes and pipes with superior surface quality and dimensional accuracy, making it an indispensable tool in industries requiring high-performance tubular products. The Cold Pilger Mill operates through a cold pilger reduction mill technique, which involves reducing the diameter and wall thickness of tubes by rolling them between dies and mandrels under high pressure.

One of the key features of the Cold Pilger Mill is its versatile rolling type options. It can be configured as a two-roll, three-roll, or four-roll mill, depending on the specific production requirements and material characteristics. The selection of rolling type influences the rolling dynamics and the achievable precision, allowing manufacturers to tailor the process to optimize throughput and product quality. Each configuration offers unique advantages, with the two-roll mill being simple and effective, the three-roll mill providing enhanced stability, and the four-roll mill ensuring even greater uniformity and control during the rolling process.

The Cold Pilger Mill is capable of handling rolling diameters up to 330mm, enabling it to process a wide range of tube sizes for various applications. This capacity makes the mill suitable for producing small to medium diameter seamless tubes used in sectors such as aerospace, automotive, medical, and energy. The ability to roll larger diameters efficiently ensures that manufacturers can meet diverse customer demands without compromising on quality or performance.

Rolling pressure is a critical parameter in the cold pilger extrusion process, and this mill is designed to exert pressures up to 500MPa. Such high rolling pressure is essential for effectively deforming the metal at room temperature, achieving precise dimensional reductions while maintaining the mechanical properties of the material. The application of high pressure also contributes to the excellent surface finish and structural integrity of the final product, which are hallmark features of seamless tubes produced by the cold pilger seamless mill.

Control and automation are integral to the operation of the Cold Pilger Mill. It is equipped with a state-of-the-art PLC control system that ensures precise regulation of all process parameters, including rolling speed, pressure, and feed rate. The PLC control system facilitates real-time monitoring and adjustments, enhancing operational efficiency and product consistency. This automation reduces the risk of human error, improves safety, and allows for seamless integration into modern manufacturing environments.

The cold pilger extrusion process employed by the Cold Pilger Mill is highly regarded for its ability to produce tubes with exceptional dimensional accuracy and superior mechanical properties without the need for subsequent heat treatment. This process reduces the need for extensive machining or finishing, resulting in cost savings and shorter production cycles. Moreover, the process improves the metallurgical structure of the material, imparting enhanced strength and fatigue resistance to the seamless tubes.

In summary, the Cold Pilger Mill stands out as a robust and versatile solution for manufacturers seeking to produce high-quality seamless tubes through the cold pilger reduction mill method. Its range of rolling types, capacity for large rolling diameters up to 330mm, capability to apply rolling pressures up to 500MPa, and advanced PLC control system collectively ensure superior product quality and operational efficiency. Whether used in aerospace, medical, or energy sectors, the Cold Pilger Mill delivers unparalleled performance in the production of precision seamless tubes, making it an essential asset in modern metal forming technology.

Features:

• Product Name: Cold Pilger Mill
• Rolling Accuracy: Up to 0.5mm, ensuring precise dimensions
• Rolling Force: Up to 4500KN for efficient and powerful processing
• Size Range: Outer Diameter (OD) from 6mm to 159mm, Wall Thickness from 0.5mm to 12mm
• Rolling Length: Capable of rolling pipes up to 12 meters in length
• Rolling Type: Supports Two-Roll, Three-Roll, Four-Roll configurations, and more
• Suitable for Cold Pilger Pipe Mill applications, providing high-quality pipe production
• Utilizes the Cold Pilger Extrusion Process for superior material properties and surface finish
• Ideal for use as a Cold Pilger Rolling Mill in various industrial settings

Technical Parameters:

Applications:

The Cold Pilger Mill, model 12000DS-A, by Sinopack, is a cutting-edge solution originating from China, designed to deliver exceptional precision and efficiency in metal rolling processes. This advanced Cold Pilger Tube Mill is ideal for industries requiring high-accuracy tubular products, boasting a rolling accuracy of up to 0.5mm. Its robust rolling force of up to 4500KN and rolling pressure reaching 500MPa enable it to handle demanding applications with ease, producing seamless tubes with superior surface finish and dimensional consistency.

Sinopack’s Cold Pilger Radial Mill excels in scenarios where both cold rolling and hot rolling are utilized, offering versatile rolling modes that cater to a wide array of metal forming needs. Its ability to process rolling lengths of up to 12 meters makes it suitable for large-scale production runs, ensuring uniformity and high-quality output over extended material lengths. This mill is particularly effective in manufacturing high-strength steel tubes used in aerospace, automotive, and energy sectors, where material integrity and precision are critical.

The Cold Pilger Extrusion Mill variant of this product is widely applied in specialized extrusion processes, producing tubes and pipes with exact dimensions and enhanced mechanical properties. It is perfect for industries involved in oil and gas pipelines, hydraulic cylinders, and medical device manufacturing, where stringent quality standards must be met. Sinopack’s technology ensures minimal material waste and energy efficiency, making it an environmentally friendly choice for modern manufacturing facilities.

Overall, the Cold Pilger Mill 12000DS-A from Sinopack is designed for heavy-duty industrial applications requiring reliable, high-precision metal forming. Its adaptability to various rolling modes, combined with its impressive rolling force and pressure capabilities, makes it an indispensable asset in metal processing plants aiming to achieve superior tube quality and production efficiency.

Support and Services:

Our Cold Pilger Mill product is supported by a dedicated technical support team committed to ensuring optimal performance and reliability. We offer comprehensive installation guidance, routine maintenance services, and troubleshooting assistance to minimize downtime and extend the lifespan of your equipment.

Technical support includes detailed product documentation, operational training, and remote diagnostics to quickly identify and resolve issues. Our experts are available to provide on-site service and parts replacement to keep your Cold Pilger Mill running efficiently.

In addition, we provide customized service plans tailored to your specific operational needs, including preventive maintenance schedules and upgrade consultations to enhance mill productivity and precision.

Our commitment is to deliver exceptional support and services that help you achieve consistent, high-quality rolling results with your Cold Pilger Mill.

FAQ:

Q1: What is the brand name of the Cold Pilger Mill?

A1: The Cold Pilger Mill is manufactured by the brand Sinopack.

Q2: What is the model number of this Cold Pilger Mill?

A2: The model number of this Cold Pilger Mill is 12000DS-A.

Q3: Where is the Sinopack Cold Pilger Mill produced?

A3: The Sinopack Cold Pilger Mill is made in China.

Q4: What types of materials can be processed with the Sinopack 12000DS-A Cold Pilger Mill?

A4: The Sinopack 12000DS-A Cold Pilger Mill is designed to process various metal tubes and pipes, including stainless steel, carbon steel, and alloy materials.

Q5: What are the main applications of the Sinopack Cold Pilger Mill?

A5: This Cold Pilger Mill is widely used in industries such as aerospace, automotive, oil and gas, and medical sectors for manufacturing precision seamless tubes.