Rolling Pressure Up To 500MPa Cold Pilger Mill Cold Rolling Mode Rolling Force

Product Description:

The Cold Pilger Mill is an advanced industrial machine designed to perform precise and efficient metal tube processing through the Cold Pilger Reduction Process. This cutting-edge equipment is widely recognized for its ability to produce seamless tubes with exceptional dimensional accuracy and surface finish, making it an indispensable tool in industries such as aerospace, automotive, oil and gas, and medical device manufacturing.

One of the key highlights of the Cold Pilger Mill is its impressive processing speed, capable of operating at speeds of up to 40 meters per minute. This high processing speed ensures that production lines maintain optimal throughput without compromising on quality, thereby enhancing overall operational efficiency. Whether the application requires small-batch production or large-scale manufacturing, the Cold Pilger Mill adapts seamlessly to meet diverse production demands.

In terms of rolling technology, the Cold Pilger Mill supports multiple rolling configurations, including Two-Roll, Three-Roll, and Four-Roll systems, among others. This versatility allows operators to select the most suitable rolling type based on specific material characteristics and desired tube dimensions. Each rolling configuration is engineered to deliver consistent deformation and superior surface integrity, essential for achieving the stringent tolerances required in high-performance tubing applications.

The rolling force of the Cold Pilger Mill is another crucial attribute, with the capability to exert forces of up to 4500 kN. This substantial rolling force enables the mill to effectively reduce tube diameters and wall thicknesses through the Cold Pilger Extrusion Process, ensuring uniform material flow and minimizing the risk of defects such as wrinkles or cracks. The powerful rolling force contributes significantly to the machine’s ability to handle a wide range of materials, including stainless steel, titanium, and other high-strength alloys.

Additionally, the Cold Pilger Mill can accommodate rolling diameters of up to 330 millimeters, making it suitable for producing tubes of various sizes, from small-diameter precision tubing to larger structural components. This range of rolling diameters provides manufacturers with the flexibility to cater to diverse market requirements while maintaining process consistency and reliability.

Precision is paramount in tube manufacturing, and the Cold Pilger Mill excels in this regard by delivering rolling accuracy of up to 0.5 millimeters. Such tight tolerances are achieved through advanced control systems and meticulously engineered rolling mechanisms, ensuring that each tube meets exacting dimensional specifications. This high level of accuracy reduces the need for secondary machining and inspection, thereby lowering production costs and lead times.

At the heart of this technology lies the Cold Pilger Tube Mill process, a specialized method combining cold working and extrusion principles to enhance the mechanical properties and surface quality of tubes. By employing the Cold Pilger Reduction Process, the mill incrementally reduces the tube’s diameter and wall thickness in a controlled manner, resulting in improved strength, hardness, and fatigue resistance. This process also imparts excellent surface finish characteristics, which are critical for applications requiring corrosion resistance and aesthetic appeal.

In summary, the Cold Pilger Mill represents a pinnacle of modern tube manufacturing technology, integrating high processing speeds, versatile rolling configurations, robust rolling force, substantial rolling diameter capacity, and exceptional rolling accuracy. Its ability to perform the Cold Pilger Extrusion Process with precision and efficiency makes it a valuable asset for manufacturers aiming to produce high-quality seamless tubes. Whether utilized for aerospace components, medical tubing, or industrial pipes, the Cold Pilger Tube Mill delivers superior performance, reliability, and production flexibility, meeting the evolving demands of advanced manufacturing sectors.

Features:

• Product Name: Cold Pilger Mill
• Size Range: Outer Diameter (OD) 6-159mm, Wall Thickness 0.5-12mm
• Rolling Length: Up to 12 meters
• Rolling Method: Continuous, Intermittent, and other methods
• Processing Speed: Up to 40 meters per minute
• Rolling Force: Up to 4500KN
• Utilizes the advanced Cold Pilger Rolling Process for precise tube manufacturing
• Designed specifically as a Cold Pilger Tube Mill for efficient and high-quality tube production
• Ideal for producing tubes with high dimensional accuracy and surface finish using the Cold Pilger Tube Mill technology

Technical Parameters:

Applications:

The Sinopack Cold Pilger Seamless Mill, model number 12000DS-A, is a highly advanced and versatile machine designed for precision rolling of various metal materials including carbon steel, stainless steel, copper, aluminum, and more. Originating from China, this Cold Pilger Pipe Mill is engineered to handle rolling diameters up to 330mm and rolling lengths up to 12 meters, making it ideal for producing seamless pipes and tubes with exceptional dimensional accuracy and surface quality.

This Cold Pilger Mill is suitable for a wide range of application occasions and industrial scenarios. It is extensively used in sectors such as oil and gas, chemical processing, power generation, aerospace, automotive, and construction where high-quality seamless pipes are essential. The Cold Pilger Extrusion Process employed by the Sinopack 12000DS-A allows for continuous or intermittent rolling methods, providing flexibility to meet different production requirements and optimize efficiency.

In manufacturing plants where precise, high-strength seamless tubes are required, this Cold Pilger Seamless Mill excels by delivering superior mechanical properties and improved metallurgical integrity without the need for additional heat treatment. It is particularly advantageous for producing pipes used in high-pressure environments, such as hydraulic lines, heat exchangers, and boiler tubes. The ability to roll materials at temperatures ranging from room temperature up to 800℃ also expands its usability across diverse metal types and thicknesses.

The Cold Pilger Pipe Mill is also ideal for research and development facilities focusing on advanced materials and pipe manufacturing technologies. Its capability to process a variety of metals using different rolling methods ensures that it can accommodate experimental production runs as well as full-scale manufacturing. Moreover, the Sinopack 12000DS-A’s robust design and precision control systems make it suitable for continuous production lines aiming to maintain consistent quality and reduce material waste.

Overall, the Sinopack Cold Pilger Seamless Mill 12000DS-A is a reliable solution for industries requiring high precision, durable, and seamless metal pipes. Its advanced Cold Pilger Extrusion Process, combined with flexible rolling diameter and length capabilities, ensures it meets the demanding needs of modern manufacturing environments and diverse industrial applications.

Support and Services:

Our Cold Pilger Mill product is supported by a dedicated team of technical experts who provide comprehensive assistance throughout the lifecycle of the equipment. We offer installation guidance, operational training, and routine maintenance services to ensure optimal performance and longevity of your Cold Pilger Mill.

In addition, our technical support includes troubleshooting, spare parts supply, and upgrade solutions tailored to meet the evolving needs of your production processes. We are committed to delivering prompt and effective service to minimize downtime and maximize productivity.

Our services also encompass on-site inspections and performance evaluations to help identify potential issues before they impact your operations. With our extensive experience and industry knowledge, we strive to provide innovative solutions that enhance the efficiency and reliability of your Cold Pilger Mill.

Whether you require assistance with process optimization or technical advice, our support team is ready to help you achieve your manufacturing goals with confidence and ease.

FAQ:

Q1: What is the brand name of the Cold Pilger Mill?

A1: The brand name of the Cold Pilger Mill is sinopack.

Q2: What is the model number of this Cold Pilger Mill?

A2: The model number of the Cold Pilger Mill is 12000DS-A.

Q3: Where is the Cold Pilger Mill manufactured?

A3: The Cold Pilger Mill is manufactured in China.

Q4: What types of materials can the sinopack 12000DS-A Cold Pilger Mill process?

A4: The sinopack 12000DS-A Cold Pilger Mill is designed to process various metal tubes, including stainless steel, carbon steel, and other alloy materials.

Q5: What are the key features of the sinopack 12000DS-A Cold Pilger Mill?

A5: Key features include high precision tube rolling, energy efficiency, advanced control systems, and robust construction to ensure long-term durability and excellent performance.