Rolling Length Up To 12m Cold Pilger Mill Size Range OD 6 to 159mm and Rolling

Product Description:

The Cold Pilger Mill is an advanced and highly efficient machine designed for the precise rolling and extrusion of seamless tubes and pipes. Renowned for its exceptional accuracy and reliability, this mill plays a critical role in the manufacturing of high-quality seamless tubes used across various industries such as aerospace, automotive, oil and gas, and construction. The Cold Pilger Seamless Mill utilizes the innovative Cold Pilger Extrusion Process, which ensures superior dimensional accuracy and excellent surface finish, making it an ideal choice for producing seamless tubes from a variety of materials.

One of the standout features of the Cold Pilger Mill is its remarkable rolling accuracy, achieving tolerances of up to 0.5mm. This high precision is essential for applications where exact dimensions and tight tolerances are critical, such as in hydraulic tubing, heat exchangers, and medical tubing. The ability to maintain such accuracy consistently throughout the production process ensures minimal material wastage and reduces the need for secondary machining operations, thereby enhancing overall manufacturing efficiency and cost-effectiveness.

The Cold Pilger Tube Mill is equipped with a state-of-the-art PLC Control System, which provides automated control and monitoring of the rolling process. This advanced control system allows for precise adjustment of various parameters, including rolling speed, pressure, and tube dimensions, ensuring optimal process stability and product quality. The PLC system also enhances operational safety and ease of use, enabling operators to manage complex rolling tasks with minimal manual intervention and reducing the likelihood of errors or defects.

Versatility is another key advantage of the Cold Pilger Mill. It is capable of handling a wide range of materials, including carbon steel, stainless steel, copper, aluminum, and other alloys. This flexibility makes it suitable for producing seamless tubes with diverse mechanical properties and corrosion resistance characteristics, tailored to meet specific industry requirements. Whether the application demands the strength of carbon steel, the corrosion resistance of stainless steel, or the lightweight properties of aluminum and copper, the Cold Pilger Seamless Mill can deliver outstanding results.

The rolling mode of the Cold Pilger Mill supports both cold rolling and hot rolling processes, broadening its applicability across different manufacturing scenarios. Cold rolling is typically employed to achieve superior surface finish, tighter dimensional tolerances, and enhanced mechanical properties through strain hardening. On the other hand, hot rolling allows for the shaping of thicker and larger diameter tubes by reducing material hardness, facilitating easier deformation. The ability to switch between cold and hot rolling modes provides manufacturers with greater flexibility to optimize production based on material characteristics and end-use requirements.

Operating at rolling pressures of up to 500MPa, the Cold Pilger Mill exerts substantial force on the workpiece, enabling efficient deformation and shaping of seamless tubes. This high rolling pressure is essential for achieving the desired tube dimensions and ensuring uniform wall thickness throughout the length of the tube. The robust construction of the mill, combined with precise control of rolling pressure, contributes to the consistent production of high-quality seamless tubes that meet stringent industry standards.

In summary, the Cold Pilger Seamless Mill is a cutting-edge solution for the production of seamless tubes with exceptional precision and quality. Its integration of the Cold Pilger Extrusion Process, advanced PLC Control System, and capability to handle diverse materials such as carbon steel, stainless steel, copper, and aluminum makes it a versatile and reliable choice for manufacturers. The mill’s ability to operate in both cold and hot rolling modes, along with its capacity to apply rolling pressures up to 500MPa, ensures high productivity and superior product performance. Whether used for producing small-diameter precision tubes or larger structural components, the Cold Pilger Tube Mill remains an indispensable asset in modern tube manufacturing.

Features:

• Product Name: Cold Pilger Mill
• Processing Speed: Up To 40m/min
• Size Range: OD 6-159mm, Wall Thickness 0.5-12mm
• Rolling Mode: Cold Rolling, Hot Rolling, Etc.
• Rolling Method: Continuous, Intermittent, Etc.
• Utilizes the Cold Pilger Rolling Process for precision and efficiency
• Designed as a Cold Pilger Pipe Mill suitable for various pipe manufacturing needs
• Functions as a Cold Pilger Extrusion Mill to ensure high-quality extrusion results

Technical Parameters:

Applications:

The Sinopack Cold Pilger Mill, model number 12000DS-A, originating from China, is a state-of-the-art machine designed for precision cold pilger reduction processes. This advanced Cold Pilger Reduction Mill is ideally suited for manufacturing seamless tubes and pipes with superior dimensional accuracy and surface finish. The mill accommodates a size range with an outer diameter (OD) from 6mm to 159mm and wall thicknesses ranging from 0.5mm to 12mm, making it highly versatile for various industrial applications.

The Cold Pilger Rolling Mill is equipped with a sophisticated PLC Control System, ensuring precise control over the rolling parameters and enhancing the overall efficiency and consistency of the production process. This system allows operators to monitor and adjust the rolling conditions in real-time, which is crucial for maintaining tight tolerances during the Cold Pilger Reduction Process. The mill can handle rolling diameters up to 330mm and rolling lengths up to 12 meters, supporting the production of long, uniform tubes required in demanding industries.

This Cold Pilger Reduction Mill is widely used in industries such as aerospace, automotive, oil and gas, and power generation, where high-quality seamless tubes are essential. It is ideal for occasions requiring the cold pilger rolling of stainless steel, titanium, nickel alloys, and other difficult-to-form materials at room temperature up to 800℃. The Cold Pilger Rolling Mill enables manufacturers to achieve reduced wall thickness and improved mechanical properties without compromising the material’s integrity.

In scenarios where precision and surface quality are paramount, such as in hydraulic cylinders, heat exchangers, and nuclear reactor components, the Sinopack 12000DS-A Cold Pilger Mill excels by delivering consistent and repeatable results. Its ability to perform the Cold Pilger Reduction Process with high efficiency makes it a preferred choice for both small-scale specialized production and large-scale industrial manufacturing. This mill is also suitable for research and development settings where experimental tube sizes and materials are tested and refined.

Overall, the Sinopack Cold Pilger Reduction Mill 12000DS-A stands out as a reliable, high-performance solution for producing seamless tubes with precise dimensions, excellent surface finish, and enhanced mechanical properties, meeting the rigorous demands of modern manufacturing environments.

Support and Services:

Our Cold Pilger Mill product is supported by a dedicated team of technical experts committed to ensuring optimal performance and reliability. We provide comprehensive technical support, including installation guidance, operational training, and routine maintenance procedures to maximize the lifespan and efficiency of your equipment.

Our services include detailed troubleshooting assistance, spare parts supply, and on-site repair services carried out by certified technicians. We also offer tailored upgrade solutions to enhance the mill's capabilities and adapt to evolving production requirements.

Additionally, we provide extensive documentation, including user manuals, maintenance schedules, and safety protocols to help you maintain high standards of operation. Our goal is to deliver prompt and effective support to minimize downtime and ensure continuous production flow.

For ongoing assistance, we offer remote diagnostics and monitoring services that allow for real-time performance analysis and proactive maintenance recommendations. Partner with us to benefit from expert advice and comprehensive service packages designed specifically for Cold Pilger Mill systems.

FAQ:

Q1: What is the brand and model number of the Cold Pilger Mill?

A1: The Cold Pilger Mill is manufactured by Sinopack, and the model number is 12000DS-A.

Q2: Where is the Sinopack Cold Pilger Mill 12000DS-A made?

A2: The Sinopack Cold Pilger Mill 12000DS-A is made in China.

Q3: What types of materials can be processed with the Sinopack 12000DS-A Cold Pilger Mill?

A3: The Cold Pilger Mill 12000DS-A is designed to process various metals, including stainless steel, carbon steel, titanium, and other alloy tubes.

Q4: What are the primary applications of the Sinopack Cold Pilger Mill model 12000DS-A?

A4: This model is widely used in industries such as aerospace, medical, automotive, and oil & gas for manufacturing precision metal tubes.

Q5: What makes the Sinopack 12000DS-A Cold Pilger Mill stand out compared to other models?

A5: The Sinopack 12000DS-A offers high precision, efficient production capacity, and advanced technology to ensure uniform tube quality and reduced material waste.