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Detailed process of operating the special hydraulic press equipment for large-scale CNC precision stretching of metal sinks:
Preparations before startup
Check the equipment: Check whether the appearance of the hydraulic press is intact, whether each component is firmly connected, and whether the electrical circuit is normal.
Installation of the mold: Install the mold suitable for stretching the metal sink correctly on the workbench of the hydraulic press, and ensure a firm installation and a tight closure of the mold.
Clean the work area: Remove debris and dust from the workbench to ensure a clean and tidy work area.
Check the lubrication system: Ensure that the lubrication parts of the equipment have sufficient lubricating oil.
Prepare raw materials: Place the metal sheet to be stretched on the workbench and check its size and quality.
Startup of the equipment
Turn on the main power switch and start the control system of the hydraulic press.
Wait for the system initialization to complete and check whether the parameters on the display screen are normal.
Parameter setting
According to the stretching process requirements of the metal sink, input parameters such as stretching depth, pressure, speed, and stroke in the CNC system.
Confirm that the set parameters are accurate.
Loading and positioning
Place the metal sheet accurately on the mold and use the positioning device to ensure the correct position of the sheet.
Start stretching
Press the start button and the hydraulic press starts to work.
The movable crossbeam moves downward, driving the upper mold to stretch the metal sheet.
Monitoring during the stretching process
Closely observe the operating status of the equipment during the stretching process, including pressure changes, speed stability, and accuracy of the stroke.
Pay attention to the deformation of the metal sheet, whether the stretching is uniform, and whether there are any defects such as wrinkles or fractures.
Pressure holding stage
When the stretching reaches the predetermined depth, the equipment enters the pressure holding stage and maintains the set pressure for a period of time to fully deform the metal sheet.
Return and reset
After the pressure holding is completed, the movable crossbeam moves upward and the mold resets.
Unloading and inspection
Carefully remove the stretched and formed metal sink and check whether its size, shape, and surface quality meet the requirements.
Shutdown of the equipment
After completing the production tasks of the day, first press the stop button to stop the equipment operation.
Turn off the power of the control system and then turn off the main power of the equipment.
Cleaning and maintenance of the equipment
Clean the waste and debris on the workbench.
Clean and maintain the mold and apply anti-rust oil.
Regularly check the hydraulic system, electrical system, and mechanical components of the equipment and carry out necessary maintenance and repair.
For example, if local insufficient stretching of the metal sheet is found during the stretching process, it may be necessary to adjust the local pressure distribution of the mold or re-optimize the stretching parameters; if the equipment has abnormal noise or vibration, it should be shut down immediately for inspection, and the operation can be continued after troubleshooting.
It should be noted that there may be differences in the operation details of the large-scale CNC precision stretching special hydraulic press for metal sinks from different manufacturers and models. Therefore, before the actual operation, be sure to carefully read the operation manual and related safety precautions of the equipment.
Specifications:
Description
Kitchen appliance wide workbench dedicated servo deep drawing machine
Purpose: The overall deep drawing, folding and other pressing forming processes for kitchen appliances such as hotel supplies, barbecue grills, range hoods, sinks, etc.
Advantage: safe operation.
Operator: 1 person.
Servo motor power(KW)
Maximum travel of the activity crossbeam (mm)
800
Effective area of workbench (left and right * front and rear mm²)
2000*1500
Sliding stroke of mobile workbench (mm)
Slider speed (mm/s) work in:12/28
Slider speed (mm/s)
Fast down: About 250
Slider speed (mm/s)
Fast return :About 200
Distance from the activity crossbeam to the workbench (mm)
Max: 1300
Distance from the activity crossbeam to the workbench (mm)
Min: 500
Maximum heating temperature (℃)
List of main accessories (wearing parts)
order number
ts
name
quantity
place of production
1
SCR-160
Tuning module
4 block
2
WRNK-130 Φ5mm
thermocouple
Four
Zhaoqing, Guangdong
3
AI518E3JO
Intelligent digital display power control temperature control table
One
Xiamen udian
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Distributor/Wholesaler
Year Established:
2007
Total Annual:
50000000-55000000
Employee Number:
200~250
Ecer Certification：
Verified Supplier
Founded in 1966, Foshan Star Power Intelligent Machinery Company Ltd., being formerly affiliated to the Department of Machinery of Guangdong Province,is a manufacturer with the experience in the manufacturing of the turning lathe and general mechanical equipment for more than 50 years.In the ... Founded in 1966, Foshan Star Power Intelligent Machinery Company Ltd., being formerly affiliated to the Department of Machinery of Guangdong Province,is a manufacturer with the experience in the manufacturing of the turning lathe and general mechanical equipment for more than 50 years.In the ...
