Manufacturing Process Of Large Tonnage Hot And Cold Forged Steel Wire Winding

MOQ： 1 set
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System	PLC
Oil pump type	Double pump
Main oil cylinder nominal force	80000 KN
Maximum working pressure of the main oil cylinder	80 Mpa
Maximum travel of the activity crossbeam	450 MM
Payment Terms	L/C, D/A, D/P, T/T, Western Union
Supply Ability	100 Set/Sets per Month
Delivery Time	1 month
Packaging Details	metal frame with film
Brand Name	Star Power
Model Number	YRK-8000SD
Certification	CU,ISO
Place of Origin	Guangdong, China

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Product Details
Company Details

Product Specification


System	PLC	Oil pump type	Double pump
Main oil cylinder nominal force	80000 KN	Maximum working pressure of the main oil cylinder	80 Mpa
Maximum travel of the activity crossbeam	450 MM	Payment Terms	L/C, D/A, D/P, T/T, Western Union
Supply Ability	100 Set/Sets per Month	Delivery Time	1 month
Packaging Details	metal frame with film	Brand Name	Star Power
Model Number	YRK-8000SD	Certification	CU,ISO
Place of Origin	Guangdong, China
High Light	Steel Wire Winding Hydraulic Press Equipment ，Cold Forged Hydraulic Press Equipment

The detailed working process of the large tonnage hot and cold forging steel wire winding hydraulic press equipment factory:
1. Design and Planning
Engineers design the overall structure, parameters, and functions of hydraulic presses based on customer needs and industry standards.
Considering key indicators such as pressure, stroke, and speed, computer-aided design (CAD) and finite element analysis (FEA) tools are used for optimization.
2. Raw material procurement
Purchase high-quality raw materials such as steel, hydraulic components, electrical accessories, etc.
Strictly screen suppliers to ensure that the quality and performance of raw materials meet the requirements.
3. Processing and manufacturing
Steel is processed through cutting, welding, turning, milling and other techniques to produce the main components such as the frame and oil cylinder of hydraulic presses.
Using advanced equipment such as CNC machine tools to ensure machining accuracy and consistency.
4. Steel wire winding
High strength steel wire is used for precise winding according to design requirements.
Ensure that the tension of the steel wire winding is uniform to enhance the load-bearing capacity and stability of the equipment.
5. Assembly and debugging
Assemble the processed parts and purchased components.
Connect the hydraulic pipeline and install the electrical control system.
Conduct preliminary debugging to check whether the equipment's actions, pressure, speed, etc. meet the design requirements.
6. Quality inspection
Conduct comprehensive quality testing on the equipment, including dimensional accuracy, pressure testing, sealing testing, etc.
Utilize non-destructive testing techniques such as ultrasonic testing, magnetic particle testing, etc. to ensure that components are defect free.
7. Performance testing
Conduct no-load and load operation tests to verify the performance of the equipment under different operating conditions.
Record test data and analyze the stability, reliability, and efficiency of the equipment.
8. Surface treatment
Spray paint and rust prevention treatment on the equipment to improve its appearance quality and protective performance.
9. Packaging and transportation
Reasonably package the equipment to protect it from damage during transportation.
Choose the appropriate transportation method and deliver the equipment to the customer.
10. After sales service
Provide installation guidance, training, and after-sales maintenance services to customers.
Timely respond to customer questions and needs to ensure the normal operation of equipment.
For example, in the manufacturing process, skilled welders are required to weld the frame according to specific welding processes and specifications to prevent insufficient structural strength caused by welding defects. In the quality inspection process, if it is found that the sealing performance of the oil cylinder does not meet the standard, it is necessary to recheck the installation of the seals or replace the faulty seals.
In short, the working process of a large tonnage hot and cold forged steel wire winding hydraulic press equipment factory requires close coordination and strict quality control in all aspects to produce high-quality and high-performance equipment.

Partial configuration table of hydraulic power machine

project	YRK-6500SD	YRK-8000SD	YRK-10000SD	YRK-12000SD
Main oil cylinder nominal force	20000 KN	25000 KN	30000 KN	35000 KN
Maximum working pressure of the main oil cylinder	80 Mpa	80 Mpa	80 Mpa	80 Mpa
Maximum travel of the activity crossbeam	450 MM	450 MM	500 MM	500 MM
Effective area of worktable (lr*fb) mm²	1400*1400	1400*1400	1500*1500	1600*1600

Specifications:

Description
Large tonnage hot and cold forging steel wire winding hydraulic press
Purpose: This equipment is suitable for cold and hot forging, precision forging, and extrusion forming processes of metal and non-ferrous metal materials. For example, forging and forming of large finned heat sinks, wireless base station heat dissipation plates, wheel hubs, and complex disc-shaped structural components.
Advantage: safe operation.
Operator: 1 person.
Servo motor power(KW)	181
Rated Voltage(V)	380
Effective area of workbench (left and right * front and rear mm)	1400*1400
Return cylinder stroke (mm)
Active beam Lifting speed (mm/s) work in:12/19
Active beam Lifting speed (mm/s)	Fast down: 260
Active beam Lifting speed (mm/s)	Fast return :260
Closed height (mm)	Max: 1200
Closed height (mm)	Min: 750
Cooling motor (KN)	4

Company Details

Bronze Gleitlager

Bronze Sleeve Bushings

and

Graphite Plugged Bushings

from Quality China Factory

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Business Type:

Manufacturer,Distributor/Wholesaler 


Year Established:

2007 


Total Annual:

50000000-55000000


Employee Number:

200~250 


Ecer Certification：

Verified Supplier 

Founded in 1966, Foshan Star Power Intelligent Machinery Company Ltd., being formerly affiliated to the Department of Machinery of Guangdong Province,is a manufacturer with the experience in the manufacturing of the turning lathe and general mechanical equipment for more than 50 years.In the ... Founded in 1966, Foshan Star Power Intelligent Machinery Company Ltd., being formerly affiliated to the Department of Machinery of Guangdong Province,is a manufacturer with the experience in the manufacturing of the turning lathe and general mechanical equipment for more than 50 years.In the ...

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