Product Specification

For Battery Insulated Custom Copper Flat Bar Battery Busbar Flat Flexible Copper Busbar Price

Product Description:

Our Copper Electric Busbar is designed for high-performance power distribution in energy systems, offering exceptional conductivity, strength, and reliability. With a current capacity ranging from 100A to 200A, this busbar is ideal for use in energy storage systems, electric vehicles, rail transit, and other battery-powered applications.

Made from 99.99% oxygen-free copper (T2 copper), the busbar provides outstanding electrical performance with low resistance and high conductivity. The insulation options, including PE heat shrink tubes and PVC dipping, ensure safety and protection against environmental factors, making the busbar suitable for high-voltage (HV) or low-voltage (LV) battery packs such as 12V, 24V, and 48V systems.

The flexible busbar design makes it ideal for connecting components in lithium battery packs, solar energy storage systems, and other new energy power systems. The busbar is customizable in thickness, width, length, and insulation surface to meet your specific needs.

Key Features:

• High Conductivity: Made from 99.99% pure copper (T2 copper) with exceptional conductivity (57%), ensuring reliable current flow.

• Wide Current Range: Available for 100A to 200A, suitable for both HV and LV battery packs, including 12V, 24V, and 48V systems.

• Durable Insulation: Features PE heat shrink tubes and PVC dipping for robust insulation and enhanced durability.

• Customizable Sizes: Thickness ranges from 3mm to others, and width ranges from 4mm to 300mm, with custom lengths up to 120mm.

• Flexible Design: Ideal for soft connections in battery packs, energy storage systems, and electric vehicles.

• Plating Options: Available with nickel, tin, or silver plating (plating thickness 3um to 12um), ensuring added corrosion resistance and improved performance.

• Fire Resistance: Meets UL94-V-0 fire resistance standards or customized fire-retardant options.

• Operating Temperature Range: Works efficiently in temperatures from -45°C to +150°C, making it suitable for harsh environments.

• Sample/Trial Order: Available for testing with delivery in 3-7 working days, depending on the busbar structure and manufacturing process.

Product Specifications:

Applications:

• Energy Storage Systems: Used in lithium battery packs, solar energy storage, and other renewable energy systems, ensuring reliable power distribution and connection.

• Electric Vehicles (EVs): Essential for interconnecting battery cells in electric vehicles, providing efficient energy flow for HV or LV battery packs.

• Rail Transit: Used for electric rail systems to connect and distribute power efficiently between components.

• Battery Systems: Ideal for use in 12V, 24V, 48V, or even larger battery systems for electric power storage, industrial equipment, and UPS systems.

• Consumer Electronics: Used in high-performance electronics, drone batteries, and power banks, where compact and reliable connections are critical.

How It Works:

The Copper Electric Busbar acts as a current collector or distributor in battery packs or power transmission systems. Made from 99.99% oxygen-free copper, it provides exceptionally low resistance, allowing high current flow with minimal power loss. The insulation options, such as PE heat shrink tubes and PVC dipping, protect the busbar from environmental damage and prevent short circuits.

The busbar’s flexible design allows for easy installation and secure connections between battery cells or power components, ensuring safe and efficient operation. The nickel, tin, or silver plating enhances its durability and corrosion resistance, making it ideal for use in both HV and LV systems. The busbar can withstand extreme temperature variations, from -45°C to +150°C, ensuring reliability in various environments.

Packaging and Shipping:

FAQ (Frequently Asked Questions):

• What is the current range for the copper busbar?
  The copper busbar can handle current ranges from 100A to 200A, making it suitable for HV or LV battery packs like 12V, 24V, or 48V systems.

• What materials are used in this busbar?
  The busbar is made from 99.99% pure copper (T2 copper) for optimal conductivity, with nickel, tin, or silver plating options for enhanced durability and corrosion resistance.

• Can the busbar be customized?
  Yes, the thickness, width, length, and surface treatment (e.g., PE heat shrink tubes, PVC dipping) are customizable to meet your specific requirements.

• What is the surface treatment of the busbar?
  The busbar can be treated with PE heat shrink tubes, PVC dipping, or epoxy powder coating for insulation, as well as nickel, tin, or silver plating for corrosion resistance.

• What is the operating temperature range for the busbar?
  The busbar operates efficiently in temperatures ranging from -45°C to +150°C, making it suitable for both indoor and outdoor applications in varying climates.

• What applications is this busbar used for?
  This copper busbar is used in energy storage systems, electric vehicles, rail transit, solar energy systems, and high-performance electronics to ensure reliable power distribution.

• What is the delivery time for custom orders?
  Custom orders are typically delivered within 3-7 working days, depending on the specific busbar structure and manufacturing process.