Automatic high speed cushion filling machine | 30-40 pcs/min

Product Specification

1. Executive Summary & Strategic Objective

This report provides a comprehensive, data-driven optimization strategy for the GIENICOS Air Cushion CC Cream Filling Machine (Model JQL-04C) product page. The primary objective is to significantly boost search engine indexing, search visibility (organic exposure), and inquiry conversion rates (CRO) within the highly competitive United States B2B cosmetics manufacturing market.

US cosmetic manufacturing companies require extreme reliability, high automation compatibility, precision compliance, and clear mechanical data. By restructuring the technical data from the provided images and introducing robust search architecture, we ensure maximum organic traffic acquisition and qualified lead generation.

• Primary High-Intent Keywords: Automatic Air Cushion Filling Machine, CC Cream Manufacturing Equipment, Cosmetic Hot Filling Machine, Servo-driven Cosmetic Filling Line.

• Long-Tail Technical Keywords: 4 nozzle automatic compact filling machine, high precision cosmetic filling equipment SUS316L, cushion compact assembly automation USA.
  
  

  Technical Parameter	Engineering Specification (US Standard & Metric)
  Machine Model Designation	JQL-04C (Cosmetic Automation Series)
  Filling Mechanism	4-Nozzle, Fully Independent Servo-Driven Volumetric Filling
  Production Filling Speed	30 - 40 Units Per Minute (PCS/MIN)
  Filling Volume Range	5.0mL - 20.0mL (Adjustable via Digital HMI Interface)
  Filling Precision Tolerance	+/- 0.15g (Dependent on specific formula properties & sponge metrics)
  Integrated Robot Brands	Epson / Delta Scara Multi-Axis Robotics Packaged Solutions
  Operational Air Pressure Requirement	0.5 - 0.8 MPa (Clean, Dry, Compressed Air Supply)
  Electrical Power Architecture	1P 220V AC, 50/60Hz (Customizable for local manufacturing grids)

3. Enhanced Content Restructuring

3.1 Product Application The GIENICOS JQL-04C is a state-of-the-art, high-efficiency automation solution specifically engineered for the high-volume filling and packaging of air cushion compacts, CC creams, and liquid foundations. The system natively accommodates a wide operational spectrum of formulation viscosities and varying polyurethane or latex sponge densities, ensuring uniform bulk absorption without air pockets or overflow.

Featuring a circulation-driven compact footprint, this machine maximizes production output per square foot of cleanroom floor space. It offers user-friendly HMI operation and seamlessly interfaces with cutting-edge robotic systems for completely autonomous upstream and downstream factory integration.

3.2 Advanced Engineering Features

• Dual Heated Material Tanks: Equipped with twin double-layer 20L tanks integrating high-torque industrial stirring and continuous thermal heating mechanisms to maintain precise formula stability.

• Advanced Dual Servo Drive Systems: Features two independent, highly accurate servo-driven filling systems. Each dedicated servo motor controls a pair of filling nozzles, ensuring unmatched liquid displacement precision.

• Synchronized Servo Lifting & Bottom-Up Filling: Fully programmable servo-controlled nozzle lifting eliminates aeration, splashing, and surface tension defects during discharge.

• Premium Sanitary Material Compliance: Every single component coming into direct contact with raw chemical formulas is crafted from premium, pharmaceutical-grade SUS316L Stainless Steel, meeting stringent FDA and GMP manufacturing regulations.

3.3 Intelligent Optional Modules (Automation Upgrades)

• Automated Outer Case Loading & Inner Lid Opening: Maximizes continuous workflow, eliminating manual pre-assembly stages.

• High-Speed Ring Loading with Integrated Vision Alignment: Employs smart mechanical positioners for micro-precision ring fitting.

• AI-Powered Automated Defect Visual Inspection System: Instantly detects overflow, structural damage, or misalignment via high-resolution machine vision, minimizing batch errors.

4. Technical Specifications & Structural Data Table

4.1 Industrial Process Workflow (End-to-End Automation)

Manual Compact Outer Case Placement onto High-Durability Linear Conveyor System.

5. Pneumatic Automatic Guidance & High-Precision Case Positioning.

6. Automated Inner Container Extraction & Load into Customized Stabilization Pucks.

7. Precision Automation Opens Inner Compact Lid.

8. Synchronized 4-Nozzle Servo Bottom-Up Volumetric Product Filling.

9. Automated Precision Ring Loading (Aided by High-Res Vision Alignment & Quality Verification).

10. Automated Ring Compression and Mechanical Press-Locking Step.

11. Pneumatic Hermetic Inner Lid Closure and Sealing System.

12. Automatic Visual Rejection Module (Weed out misaligned or out-of-spec products).

13. Fully Automated Finished Product Discharge & Robotic Take-Out Stage.