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Intelligent Pressure Detection Cushion Filling Machine with Reverse Ring Pressing System
Product Overview
This advanced cushion filling machine is specifically engineered for premium air cushion compact manufacturing, delivering superior assembly precision and safer compact ring sealing performance. Designed for Korean-style cosmetic production, it excels in handling BB cream, CC cream, liquid foundation, concealer cream, and cream blush cushion products using high-density NBR sponge materials.
Innovative Pressing Technology: Unlike traditional systems that apply direct pressing force, this machine employs intelligent pressure detection followed by reverse-direction pressing. This two-step process ensures secure compact ring sealing while minimizing packaging damage and deformation.
Key Features & Advantages
Intelligent Pressure Detection System
Before compact ring pressing begins, the system automatically performs pressure sensing to verify positioning accuracy and assembly conditions.
Reduces compact deformation risk
Prevents incorrect ring installation
Improves pressing stability
Minimizes packaging damage
Increases assembly precision
Reverse Direction Ring Pressing Technology
After pressure verification, the machine applies controlled reverse-direction pressing force for even compact sealing.
More balanced pressing force distribution
Improved compact sealing consistency
Reduced compact cracking risk
Enhanced luxury packaging protection
Cleaner finished product appearance
High-Speed Production Capability
Achieves stable production speeds up to 48 pieces per minute while maintaining premium quality standards.
Four Nozzle Servo Filling System
Equipped with four independent servo-driven filling nozzles for precise dosing of medium to high viscosity cosmetic formulas.
Suitable Products:
BB Cream Cushion
CC Cream Compact
Liquid Foundation Cushion
Concealer Cream Compact
Cream Blush Cushion
Moisturizing Cushion Makeup
Optimized for High-Density NBR Sponge
Specifically designed for dense NBR sponge cushion compact production widely used in Korean beauty packaging.
Uniform cosmetic distribution
Better sponge saturation
Reduced air bubbles
Improved cosmetic pickup performance
Stable compact appearance quality
Intelligent Visual Inspection
Integrated vision systems detect and correct:
Cosmetic overflow
Blank space inside sponge
Ring direction inconsistency
Compact appearance abnormalities
Dual Cosmetic Smoothing Modes
Flat Surface Smoothing: For smooth cosmetic appearance and premium presentation
Up-Down Patting Smoothing: For high-viscosity formulas requiring deeper sponge penetration
Technical Specifications
Parameter
Specification
Machine Type
Intelligent Cushion Filling Machine
Production Capacity
Up to 48 PCS/Min
Filling System
Four Nozzle Servo Filling
Pressing Structure
Pressure Detection + Reverse Pressing
Filling Volume
5-20ML
Filling Precision
±0.2G
Sponge Type
High Density NBR Sponge
Material Tank
Dual 25L Heated Tanks
Voltage
1P 220V
Machine Material
SUS304 Stainless Steel
Why Choose Our Machine?
Safer compact ring installation with intelligent pressure verification
Reverse-direction sealing technology for reduced damage risk
Enhanced luxury packaging protection
Stable 48PCS/min production capacity
Improved NBR sponge filling consistency
Advanced visual inspection systems
Professional after-sales support and training
Frequently Asked Questions
Q1: What is the advantage of pressure detection before ring pressing?
Pressure detection verifies compact positioning before pressing, helping reduce packaging deformation and assembly errors.
Q2: Why use reverse-direction pressing technology?
Reverse pressing applies more balanced sealing force, improving compact assembly consistency and reducing packaging damage.
Q3: Is the machine suitable for high-density NBR sponge products?
Yes. The machine is specially optimized for dense NBR sponge cushion compact production.
Q4: What cosmetic formulas can the machine handle?
Suitable for BB cream, CC cream, liquid foundation, concealer cream, cream blush cushion, and moisturizing cushion makeup products.
Q5: What is the production speed?
The machine supports stable production speeds up to 48 pieces per minute depending on formula and production conditions.
Shanghai Gieni Industry Co.,Ltd was founded in 2011. We are a cosmetic machinery manufacturer which professional in researching and developing, producing cosmetic machinery. We just focus on daily chemical and color cosmetic fields, and providing the complete set of packaging solutions for your este... Shanghai Gieni Industry Co.,Ltd was founded in 2011. We are a cosmetic machinery manufacturer which professional in researching and developing, producing cosmetic machinery. We just focus on daily chemical and color cosmetic fields, and providing the complete set of packaging solutions for your este...