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Hunan Chengzhai Machinery Equipment Co., Ltd.

  • China,Changsha ,Hunan
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China Wilson (FG WILSON) Generator Set Maintenance and Wear Parts List
China Wilson (FG WILSON) Generator Set Maintenance and Wear Parts List

  1. China Wilson (FG WILSON) Generator Set Maintenance and Wear Parts List
  2. China Wilson (FG WILSON) Generator Set Maintenance and Wear Parts List
  3. China Wilson (FG WILSON) Generator Set Maintenance and Wear Parts List
  4. China Wilson (FG WILSON) Generator Set Maintenance and Wear Parts List

Wilson (FG WILSON) Generator Set Maintenance and Wear Parts List

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Product Grip Strength 70kn-120kn
Shuttle System servo motor
Weight Not specified
Package 20kg/barrel
Length 2-6 km Per Drum
Printing Area 80*200mm
Printing Color Single color
Payment Terms T/T
Max Printing Area 200*300mm
Steel Size 100*200mm
Packaging Details Original packaging
Voltage 220V
Cable Diameter 7.4mm-18.4mm
Delivery Time 15days
Quality High Quality
Span Length 100m,150m
Usage Not specified
Product Service Support customization
Supply Ability 9999
Brand Name FG WILSON
Model Number P1950–P2500
Place of Origin CHINA

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  1. Product Details
  2. Company Details

Product Specification

Product Grip Strength 70kn-120kn Shuttle System servo motor
Weight Not specified Package 20kg/barrel
Length 2-6 km Per Drum Printing Area 80*200mm
Printing Color Single color Payment Terms T/T
Max Printing Area 200*300mm Steel Size 100*200mm
Packaging Details Original packaging Voltage 220V
Cable Diameter 7.4mm-18.4mm Delivery Time 15days
Quality High Quality Span Length 100m,150m
Usage Not specified Product Service Support customization
Supply Ability 9999 Brand Name FG WILSON
Model Number P1950–P2500 Place of Origin CHINA

I. Wilson Generator Set Maintenance Cycle (FG WILSON General)

1) Daily/每次 startup (standby unit once per week)

• Check the oil level, coolant level, and diesel level.

• Check for leaks (oil/water/fuel).

• Check the belt tension and wear

• Clean the exterior of the air filter housing

• Check the battery terminals and electrolyte.

2) 500 hours (minor maintenance)

• Change the engine oil and filter

• Replace the diesel filter element

• Check/clean the air filter element

• Check the belt and tension wheel

• Check the cooling system and the cleanliness of the radiator.

3) 1000 hours (medium maintenance)

• Including all items for 500 hours

• Replace the air filter element

• Replace the fuel coarse filter/water separator

• Check the operating conditions of the injector and high-pressure oil pump.

• Check the valve clearance and pulley

• Battery maintenance (charging/level check)

4) 2000 hours/12 months (Major Overhaul)

• Including all items for 1000 hours

• Change the coolant (long-lasting antifreeze and rust preventive fluid)

• Replace the belt + tension wheel

• Check the injector and oil pump

• Check the turbocharger (if equipped with a supercharger).

• Generator bearing inspection/lubrication

• Control Module, Sensor Calibration

5) 4000–8000 hours (Major overhaul)

• Replacement of cylinder liner, piston, and piston rings

• Main shaft bearing, connecting rod bearing

• Valve, valve seat, conduit

• Crankshaft oil seal, vehicle-wide seals

• Major generator overhaul (bearings, insulation, rectifier)

 

II. Common Faults and Maintenance Key Points (FG WILSON)

1) Difficult to start/Cannot start

• Battery low: Charge or replace (12V/24V)

• Fuel intake air: Exhaust air; inspect fuel lines/joints

• Chassis filter clogging: Replace the chassis filter

• Injector atomization deficiency: Calibrate or replace

• Improper valve clearance: readjustment

2) Weak performance and heavy black smoke emission

• Air filter clogged: Replace the air filter

• Injector malfunction: Calibration

• Turbocompressor issue (for turbocharged models)

• Poor valve sealing and insufficient cylinder pressure

3) High water temperature/overheating

• Water tank blockage and scale: Clean

• The thermostat does not open: Replace the thermostat.

• Fan belt slipping: Adjust tension or replace the belt

• Insufficient or degraded coolant: Add/Replace

4) Low engine oil pressure, alarm

• Insufficient oil: Add oil to the standard level

• Machine filter clogging: Replace

• Oil pump wear: Repair/replace

• Main shaft bearing/ connecting rod bearing wear: Major overhaul required

 

III. Wilson Generator Set Wear Parts List (available for direct purchase)

1) Triple filter + engine oil (universal for P series/PH series)

Accessory Name

Original part number (common)

Swap General Number

Replacement Cycle

air cleaner element

901-001 / 901-056

FW-AF-001

500–1000h

Oil filter cartridge

901-002 / 901-017

FW-OF-002

500h

Diesel filter element (fine)

901-249

FW-DF-003

500h

fuel coarse filter/water separator

901-019

FW-WS-004

1000h

Engine oil

SAE 15W-40 CH-4

FW-OIL-15W40

500h

2) Cooling/Sealing/Belt Type

Accessory Name

Original part number (common)

Swap General Number

Replacement Cycle

thermostat

934-814

FW-THERM-005

2000 hours/1 year

Pump Assembly

10000-04243

FW-WP-006

4000 hours/2 years

fan belt

901-008

FW-BELT-007

1000–2000h

Tensioning wheel

996-814

FW-TENSION-008

2000h

Cylinder head/gasket seal

SE2H / 576/287

FW-GASKET-009

Major Repair

Front/Back Crankshaft Oil Seals

576/169 / 576/151

FW-SEAL-010

4000h

3) Fuel system components

Accessory Name

Original part number (common)

Swap General Number

Replacement Cycle

Injector Assembly

10000-06209

FW-INJ-011

8000h/verification

High-pressure oil pump (assembly)

10000-57456

FW-PUMP-012

10000h

oil transfer pump

901-004

FW-FEED-013

2000–4000h

4) Electrical/Sensors/Battery

Accessory Name

Original part number (common)

Swap General Number

Replacement Cycle

Battery (12V/24V)

12V100AH / 24V100AH

FW-BATT-014

2–3 years

Oil pressure sensor

10000-06965

FW-SENSOR-OIL

2 years

Water temperature sensor

10000-06202

FW-SENSOR-TEMP

2 years

revolution speed transducer

901-005

FW-SENSOR-RPM

2 years

Charging generator (excitation)

901-006

FW-ALTERNATOR

3–5 years

5) Major overhaul of core components (for large models such as P1950–P2500)

Accessory Name

Original part number (common)

Swap General Number

Replacement Cycle

cylinder liner

10000-04243

FW-LINER-015

8000–10000h

Piston Assembly

10000-57456

FW-PISTON-016

8000–10000h

piston ring

10000-07686

FW-RING-017

8000–10000h

连杆 bearing/wheel hub bearing

10000-12103

FW-BEARING-018

8000–10000h

 

IV. Stocking Recommendations

• Essential components: air filter, engine filter, diesel filter, engine oil, belt, battery (highly consumable).

• Secondly: Thermostat, sensor, oil pump, oil seal, sealing gasket

• Major replacement parts: cylinder liner/piston/rings, large and small bearings, injectors (available as needed)

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Trading Company,Seller,Exporter,Importer,Distributor/Wholesaler,Manufacturer,Agent

  • Year Established:

    2023

  • Total Annual:

    CNY 20M-CNY 50M

  • Employee Number:

    10~49

  • Ecer Certification:

    Verified Supplier

Chengzai Machinery mainly operates products suitable for imported brands of road machinery, mining equipment, construction machinery, generator sets, ship power systems, etc.: drilling rig spare parts, air compressor spare parts, tunneling machine spare parts, excavator-loader spare parts, engine sp... Chengzai Machinery mainly operates products suitable for imported brands of road machinery, mining equipment, construction machinery, generator sets, ship power systems, etc.: drilling rig spare parts, air compressor spare parts, tunneling machine spare parts, excavator-loader spare parts, engine sp...

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Get in touch with us

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  • Hunan Chengzhai Machinery Equipment Co., Ltd.
  • Changsha Avenue, Yuhua District, Changsha, Hunan, China (Changsha) ASEAN Economic and Trade Cooperation Headquarters Base 1209
  • https://www.czjx-parts.com/

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