WESPC Original GEC4510-485 Diesel Generator Set Controller Module

Product Specification

WESPC Original GEC4510-485 Diesel Generator Set Controller Module

GEC4500 IoT-enabled Generator Set Controller is designed for the automation and monitoring of single diesel generator sets. It enables automatic start/stop, data measurement, alarm protection, and "three-remote" (telemetry, telecommand, telesignal) functions for conventional generator sets. The controller features a color LCD graphic display supporting Chinese, English, Russian, Spanish, Turkish, and French. It is user-friendly and highly reliable.

Utilizing 32-bit microprocessor technology, the GEC4500 IoT Generator Set Controller achieves precise measurement of multiple parameters, setting adjustments, timing, and threshold configuration. Most parameters can be adjusted via the front panel, while all parameters can be monitored and modified using a PC through the module's RS485 or USB interface. Compact in structure, simple in wiring, and high in reliability, it is widely suitable for various types of generator set automation systems.

The GEC4500 IoT Controller can connect to cloud monitoring communication modules via RS485, enabling Internet connectivity for generator sets. After logging into the cloud server, real-time data is uploaded, allowing users to monitor and query operating status and historical records via mobile apps or computers. Additionally, users can configure controller parameters through the cloud server and view start/stop and alarm curves for better operational insight. With Wi-Fi connectivity, users can diagnose faults by analyzing curves or quickly modify calibrations via the Wi-Fi app. If needed, technical support staff can assist with remote calibration.

Performance and Features:

• GEC4510: For single-unit automation, supports remote start/stop signals for automatic operation.

• GEC4520: Builds on GEC4510 with grid power detection and automatic transfer switching (AMF), ideal for single-unit systems with one grid and one generator.

• GEC4510-4G: Extends GEC4510 with remote real-time monitoring, start/stop, parameter adjustment, and curve analysis.

• GEC4520-4G: Enhances GEC4520 with remote monitoring, control, parameter tuning, and curve viewing.

Key Features:

1. 320*240 color LCD with backlight, six-language support (Simplified Chinese, English, etc.), touch-button operation.

2. Hardware acrylic screen protection for wear and scratch resistance; silicone keypad for extreme temperature adaptability.

3. RS485 interface with MODBUS protocol for "three-remote" functionality.

4. Compatible with three-phase four-wire, single-phase two-wire, and split-phase (120/240V) 50/60Hz systems.

5. Measures and displays generator/grid three-phase voltage, current, frequency, and power parameters.

6. Grid protection: over/under voltage, phase loss; generator protection: over/under voltage/frequency, overcurrent, overpower.

7. Three fixed analog sensors (water temperature, oil pressure, fuel level).

8. One programmable sensor for temperature, pressure, or level detection, enabling dual measurements or use as a digital input.

9. Control and protection: automatic start/stop, ATS switching, and comprehensive fault protection with display.

10. Four programmable relay outputs for shutdown, idle speed control, preheating, and speed adjustment.

11. Parameter customization: settings stored in external EEPROM, editable via front panel or PC software.

12. Configurable I/O ports for flexible application-specific use.

13. Digital parameter adjustment (replacing analog potentiometers) for enhanced reliability and stability.

14. Supports various temperature, pressure, and level sensors with customizable parameters.

15. Built-in Wi-Fi for curve analysis and parameter tuning via app.

16. BootLoader firmware upgrade via USB for future enhancements.

17. Maintenance alerts based on date or runtime, with configurable actions (ignore, warning, or shutdown).

18. Multiple start success conditions (RPM sensor, generator output, oil pressure).

19. Supports built-in/external IoT gateways for remote monitoring, control, and parameter adjustment.

20. Historical log with real-time clock, storing up to 80 records (circular buffer).

21. Wide power supply range (8-35)VDC, adaptable to varying battery voltages.

22. Modular design with flame-retardant ABS housing, pluggable terminals, and compact embedded mounting.