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The rotating part of these decanter tricanter centrifuges is mounted on a compact, in-line frame with main bearings at both ends. Vibration dampers are placed under the frame. The rotating part is enclosed in a casing with a cover and bottom section featuring integrated outlets for both solids and the liquid being removed.
Quality Certifications
JB/T502-2015 Chinese national standard of decanter centrifuge
The feed suspension is introduced through an inlet pipe into the feed zone of the conveyor where it is accelerated and directed into the interior of the bowl. The settled solids are conveyed axially towards the small end of the bowl by means of the screw conveyor, which rotates at a slightly different speed than the bowl. On the way to the discharge ports the solids are lifted out of the pond up along the dry beach. The solids are finally discharged from the bowl through the discharge ports into the collecting chamber of the casing that surrounds the bowl. From there the solids are removed by gravity through the outlet funnel. The liquid phase forming a hollow cylinder due to the centrifugal force flows towards the large end of the bowl. There the liquid overflows adjustable plate dams into the centrate chamber of the casing and is discharged by gravity.
Working Principle - 3-Phase Separation
Process Flow:
0. Food
1. Light liquid phase
2. Heavy liquid phase
3. Solids phase
The light liquid phase is discharged into the casing through radial holes in the large end hub. The heavy liquid phase is discharged through axial holes in the large end hub. The liquid radius for the light liquid phase is smaller than the radius for the heavy liquid phase. The liquid level is controlled by plate dams. In order to prevent the light liquid phase from leaving the bowl through the heavy liquid phase outlet, a separating plate is placed on the inside of the large end hub. The heavy liquid phase has to pass under the separating plate before being discharged into the casing. The liquid radius for the heavy liquid phase is controlled by plate dams. The solids are discharged in the normal way.
Construction Materials
The bowl, conveyor, inlet tube, outlets, cover and other parts in direct contact with process media are all made of stainless steel. The discharge ports, conveyor flights and feed zone are protected with materials that are highly resistant to erosion. The frame is made of mild steel with an epoxy enamel finish.
Wear Protection Options
Huading Separator supplies a wide range of wear protection for decanter centrifuges to meet the requirements of various applications, including:
Welded hard facing or spray coating
Ceramic
Tungsten carbide tiles
Chilled hard metal portcastings
Plastic liners
Drive System Options
One Motor Drive
This is a very simple design that is cost-effective to purchase and operate. One motor drives are used when solids volume is constant, solids are easy to convey, and requirements for residual water content are not stringent. The input shaft of the drive is set in motion by the main motor via a second belt drive, generating differential speed as a function of bowl speed and gear transmission.
Two Motor Drive
This system enables cost-effective regulation of differential speed under good operating conditions with wide regulating ranges. The secondary motor sets the input shaft of the gear in motion and generates differential speed as a function of bowl speed and gear transmission. Used when solid volumes fluctuate significantly, solids are conveyed under difficult conditions, and stringent requirements apply to residual water content.
Hydro Drive
Similar to two motor drive but with a rotating hydromotor installed instead of mechanical gear, supplied with hydraulic regulation by a pump unit. The differential speed is proportionate to the conveyed quantity of oil, allowing for automatic regulation.
Technical Specifications Table
Bowl ID (mm)
Bowl Speed (rpm)
L/D
G-force
Capacity (m³/h)
Solids Removal (m³/h)
Primary Motor (Kw)
Weight (Kg)
Dimension (mm)
250
4800~5400
3.0~5.0
2000~3500
3~5
0.4
11
760
1600×1100×850
300
4200~4600
3.0~5.0
2000~3500
3~15
0.8
11~15
1500
2470×1230×850
350
3700~4200
3.0~5.0
2000~3500
5~20
1.2
5~22
2000
2790×1300×880
400
3200~3900
3.0~4.8
2000~3500
5~30
2
18.5~30
2600
2950×1400×850
450
3000~3700
3.0~5.0
2000~3500
5~45
2.5
22~37
3200
3300×1500×920
530
2700~3450
3.0~5.0
2000~3500
10~80
5
30~55
5200
3730×1600×1100
580
2600~3300
3.0~5.0
2000~3500
10~90
6
45~75
6900
4000×1400×1600
650
2400~3100
3.0~5.0
2000~3500
20~105
8
37~90
8200
4300×1900×1350
760
2200~2900
3.0~5.0
2000~3500
30~120
12
55~135
12000
5000×2500×1500
900
1800~2600
3.0~5.0
2000~3500
40~180
16
75~160
18000
6500×2700×1500
After-Sales Service & Training
Technical Services:
Technical direction during installation and debugging
Training for operation and maintenance personnel
Training Program:
Separator working principle and structure
Operation regulation and safety precautions
Machine maintenance procedures
Company Experience
Huading Separator has been developing and manufacturing centrifuges for nearly 60 years, and is one of the leading Chinese manufacturers. Huading Separator has more experience and expertise than any other separator manufacturer when it comes to applying and using decanter centrifuges for the purpose of continuous separation.
Yixing Huading Machinery Co.,Ltd, is one of the market leaders in the field of centrifugal separation technology in China.The company has over 70 years experience in the design .
The company has over 60 years experience in the design and manufacturing of centrifugal separation equipment. Complete... Yixing Huading Machinery Co.,Ltd, is one of the market leaders in the field of centrifugal separation technology in China.The company has over 70 years experience in the design .
The company has over 60 years experience in the design and manufacturing of centrifugal separation equipment. Complete...
