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Multi-Axis Hardware Hole Slot Processing Center | Triple-Head Simultaneous Machining
The Multi-Axis Hardware Hole Slot Processing Center is an advanced, high-efficiency CNC machining solution specifically engineered for the door manufacturing industry. Designed to automate and streamline the complex process of cutting slots and holes for door hardware, this machine significantly enhances production throughput and precision.
Its core innovation lies in its ability to perform triple-head simultaneous machining, allowing multiple operations on a single door panel to be completed in a fraction of the time required by traditional single-head machines. This capability is pivotal for mass production environments seeking to reduce bottlenecks and increase output without compromising on quality.
This robust processing center is configured with multiple specialized milling spindles and a drilling axis, each dedicated to specific tasks such as cutting lock holes, hinge mortises, sliding door tracks, deadbolt slots, door closer recesses, and logo engraving.
Key Features & Advantages
Triple-Head Simultaneous Machining: Enables parallel processing of multiple hardware installations on a single door, drastically reducing cycle time per door
High-Precision Multi-Axis System: Utilizes high-precision ground gear racks and AKD ball screws with Mitsubishi servo systems for repeatable accuracy
Comprehensive Spindle Configuration: Equipped with dedicated spindles for various operations including high-power main spindles (up to 5.6kW) and reverse rotation spindles
Fully Automated Operation: Integrated conveyor belt system with automatic loading/unloading and optional barcode scanning
Smart Control & Usability: Proprietary software with digital interface automatically generates tool paths and features automatic thickness detection
Technical Specifications
Parameter Category
Specification
Machining Capability
Lock Holes, Hinge Mortises, Sliding Tracks, Roller Grooves, Deadbolt Slots, Door Closer & Logo Slates
6x Material Positioning Cylinders (Airtac), Automatic Conveyor System, Thickness Detection
Footprint
4950 x 3870 x 1580 mm
Frequently Asked Questions
What is the main benefit of triple-head simultaneous machining?
It dramatically increases productivity by allowing three different machining operations (e.g., lock hole, hinge mortise, and top groove) to be performed on the same door at the same time, reducing the total processing time per unit.
Can this machine handle different door sizes automatically?
Yes. The machine accommodates doors from 1800-3000mm in length and 400-1100mm in width. The automated positioning system and programmable software allow for quick changeovers between different door sizes.
How does the system ensure machining accuracy?
High-precision gear racks and ball screws, coupled with Mitsubishi servos, provide excellent motion control. Additionally, the automatic tool setting and workpiece thickness detection systems compensate for tool wear and material inconsistencies, ensuring consistent precision.
Is specialized training required to operate this machine?
The proprietary software is designed with a simple, digital, and modular interface, making it relatively easy to learn. It automatically generates tool paths, which lowers the technical expertise required for daily operation compared to standard CNC systems.
What types of hardware can it process?
It is a versatile solution capable of machining slots and holes for a wide range of hardware, including locks, hinges, anti-theft chains, sliding door systems, roller hangers, deadbolts, door closers, and logo plates.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
1995
Total Annual:
50000000-80000000
Employee Number:
500~700
Ecer Certification：
Verified Supplier
Founded in 1995, CNC ADVANCED TECHNOLOGY SHANGHAI (CAT) was a China-Japan joint venture company, has 15 years OEM experience for Japan famous enterprises. In 2010, CAT entered China market with R&D, produce, sales and service of CNC woodworking machinery, and CAT Shanghai was established at same... Founded in 1995, CNC ADVANCED TECHNOLOGY SHANGHAI (CAT) was a China-Japan joint venture company, has 15 years OEM experience for Japan famous enterprises. In 2010, CAT entered China market with R&D, produce, sales and service of CNC woodworking machinery, and CAT Shanghai was established at same...
