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ZF-VPM2T Series Integrated Dual-Stage Compression Air Compressor
I. Technical Principles and Structural Features
Dual-Stage Compression Technology
Working Principle: Air undergoes two compression processes via meshing screw rotors (male and female). After primary compression, the air enters an intermediate cooler for cooling, then enters secondary compression to reach high pressure.
Advantages: Compared to single-stage compression, dual-stage compression reduces compression ratio, minimizes internal leakage and discharge temperature, and improves efficiency (saving 5%-8% energy), while extending equipment lifespan.
Permanent Magnet Variable Frequency Drive
Motor Characteristics: Utilizes rare-earth permanent magnet synchronous motors, eliminating excitation current and improving efficiency by 5%-10% compared to traditional motors.
Frequency Control: Adjusts motor speed via a frequency converter to achieve stepless regulation of air output, avoiding energy waste under partial load conditions (maintains over 90% efficiency at 40% load).
Integrated Design
Structural Integration: Integrates the compressor, motor, cooling system, and control system into a single unit, reducing footprint and installation costs.
Gearless Transmission: The permanent magnet motor directly drives the male rotor, eliminating gear transmission efficiency losses (improving efficiency by 4%-6%).
II. Core Advantages
High Efficiency and Energy Saving
Dual-Stage Compression + Permanent Magnet VF: Saves 30%-50% energy compared to traditional fixed-speed models, complying with GB19153-2019 Tier 1 energy efficiency standards.
Case Study: An auto parts factory saved annual electricity costs of 376,000 yuan after retrofitting; an injection molding plant saved 1.27 million kWh annually after upgrading five units.
Stable and Reliable
Pressure Customization: Supports full pressure range customization (0.7-1.3MPa) with pressure fluctuations controlled within ±0.01MPa.
System Robustness: Overload protection and intelligent oil temperature control system (±2℃ precision) for high-load scenarios.
Intelligent Management
Remote Monitoring: Supports mobile app remote start/stop, real-time energy consumption monitoring (daily/monthly/annual reports), and fault预警 (72-hour advanced warning).
Multi-Unit Control: Intelligent parallel operation of multiple units, covering flow ranges of 10-200m³/min, with balanced air distribution.
Low Noise and Long Lifespan
Noise Reduction: Oil-free lubrication design reduces noise to below 75dB.
Maintenance Costs: Bearing-free permanent magnet motor design requires no maintenance; lubricant usage reduced by 50%.
III. Typical Application Scenarios
Industrial Production
Automotive Manufacturing: Centralized air supply for 200+ terminals, improving pressure stability by 40% and product yield by 2.3%.
Food Processing: Oil-free lubrication provides clean air sources complying with Class 0 hygiene standards.
Construction Work
Spray Painting: Stable air pressure enhances coating quality, reducing paint waste by 30%.
Pneumatic Tools: Continuous air supply ensures efficient operation of nail guns, jackhammers, etc.
Mining and Chemical Industries
High-Altitude/High-Temperature Environments: IP55 protection rating for stable operation in humid environments (up to 80% humidity).
Corrosion Resistance: Customizable stainless steel construction for corrosive gas environments.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter,Seller
Year Established:
2004
Total Annual:
10000000-15000000
Employee Number:
60~100
Ecer Certification:
Verified Supplier
GuangDong Zhufeng Electric Co.,LTD established in 2004, is a national high-tech and energy save enterprise with approval by National Development and Reform Commission. Focusing on the development and production and sale of products of “energy saving and control speed and variable speed” ... GuangDong Zhufeng Electric Co.,LTD established in 2004, is a national high-tech and energy save enterprise with approval by National Development and Reform Commission. Focusing on the development and production and sale of products of “energy saving and control speed and variable speed” ...