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200L single head quantitative auto liquid filling machine
1. Introduction
GZ200-1CS 200L single head quantitative auto liquid filling machine is appropriate for 200L standard drum below-bunghole filling for normal viscosity liquid product. The fully automatic filling line can automatically perform empty drum infeed, positioning, bunghole positioning, unsealing and de-bunging, dosing filling, capping and sealing, filled drum outfeed and palletizing with auto filling circulation and error proofing interlock. And in the meanwhile, all the operation process can be done manually, which contributes to easy commissioning and dealing with special situation when onsite.The GZ200-1CS filing line employs gravimetric type dosing net filling, conducing to high accuracy and easy container/weight conversion.
2. Filling nozzle
The product contacting pipe and filling valve are made of S304. The filling nozzle uses internal-type metal-sealed bottom valve and compression-type Teflon packing shaft seal, which ensures zero dripping and long endurance. Filling is controlled by two-stage product infeed valve, with fast and slow filling combination valve in the front and manual slow filling adjustment valve, which ensures high filling accuracy.
3. Interlock security system
In addition, the filling machine has a safety interlock system. When the drum is not in the right position or the filling nozzle does not go through the bunghole, the filling valve would not open or start filling; when the filling telescopic pipe touches the drum surface, it would retract automatically.
4. Weighing system
TRANSCELL stainless steel nitrogen purging sensors are embedded with the weighing platform on the filling stations. UNIPLUS instruments are installed with the control cabinets. The weighing platforms keep low with only 10cm high, which also endure high temperature.
5. Roller conveyors
There are 4 parts of roller conveyors used in the system: empty drum infeed, weighing, filled drum outfeed, and filled drum wait-shovel. Apart from the filled drum wait-shovel roller conveyor, all the other roller conveyors used are power roller conveyors equipped with ex-proof motor and reduction gears. All the rollers are kept within 10cm high, improving easy and safe operation.
Technical Parameters
Maximum weighing capacity 300kg Filling capacity 50-300kg/drum Division value 100g Accuracy level ±0.2% FS (dynamic)
Working ambient temperature -10℃~45℃ Product supply pressure 0.1—0.3Mpa (stable) Air supply pressure 0.6—0.7Mpa (clean and dry) Power supply AC380V, 3 phase, 50Hz Consumed power about 8kw Control method auto/ manual operation by adjusting the option switch Ex-proof level optional Protection level better than IP55
Filling container 200L standard steel drum
Filling type quantitative below-bunghole
Filling product adhesive/ oil/ chemical/ liquid
Peripheral Equipment
1. Palletizing system
The filling line is assessed with a palletizing system, which facilitates the completed drums discharge. After arriving the palletizing position, the completed drums are snatched up by the pallet gripper two at a time and located on the pallet. When the two subsequent competed drums arrive at the palletizing position, the pallet gripper would go back and repeat the transfer action. The pallet with completed drums would move to the wait-shovel roller way waiting for forklift, in the meanwhile the pallet magazine would release an empty pallet. The pallitizer is operated repeatedly.
2. Capping and Sealing system
The filling machine has 3 working stations, with the first and the third performing automatic debunging and capping and sealing function. When the empty drum arrives at the first station, the decapping and debunging machine would take unseal the cap from the drum and place it to the belt conveyor behind the drum. After filling, when the filled drum arrives at the third station, the sealing machine would take the cap just unsealed from the belt conveyor and then seal the drum. The system complete the whole process from uncap, filling, sealing to palletizing, which largely improves the level of automation and save the labor furthest.
Successful Case
1. Caltex Shanghai: 1 set of 200L multiple filling nozzle filling line
2. China Donghao Oil: 1 set of 8 filling ports(exchangeable) filling line
3. France Rhodia (zhangjiagang) Pty., Ltd: 2 sets of 200L automatic explosion-proof filling palletizing line.
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Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
1997
Employee Number:
45~60
Ecer Certification:
Verified Supplier
Shanghai Daesum Science Instrument and Equipment Co., Ltd. (“DAESUM”), founded in 1997, is located in 2688 Xinghua Road, Jiading, Shanghai. The company built its own production and living site, with total GFA of 7000m². The site is composed of 5 workshops, 1 office building, and 1 c... Shanghai Daesum Science Instrument and Equipment Co., Ltd. (“DAESUM”), founded in 1997, is located in 2688 Xinghua Road, Jiading, Shanghai. The company built its own production and living site, with total GFA of 7000m². The site is composed of 5 workshops, 1 office building, and 1 c...