Mixing Granulator Tilting Plough Mixer 500-3000kg/Batch Twin Shaft Agravic Mixer

The tilting plough mixer matched with mixing granulator is a professional integrated mixing and granulating equipment independently optimized for medium and small dry mortar production lines. It is widely applicable for tile adhesive, colored coating mortar, wall putty, self-leveling mortar and other dry powder building materials. Adopting horizontal plough stirring structure and auxiliary high-speed crushing granulation technology, the equipment realizes uniform mixing, lump breaking and particle shaping of powder materials. Equipped with hydraulic tilting discharge function, it thoroughly solves the problem of material residue in traditional mixers. The supporting mixing granulator can complete quantitative liquid spraying, wet mixing and uniform granulation in one process, effectively improving mortar compactness and fluidity. The whole machine features closed dust-proof design, stable operation and high finished product quality, perfectly matching the 1–5 T/H dry mortar production line to achieve automated and standardized production.

• The rotating mixing pan conveys materials to an eccentrically mounted, high-speed rotating mixing tool assembly, generating counter-flow material streams with significant height differentials.
• In addition, the inclined mounting of the rotating mixing pan creates a powerful vertical component within the mixing material flow.

This QINGCHI mixing machine is a new high-efficiency mixing device adopting turbulent flow mixing principles. Its unique mixing process delivers superior homogenization performance, guaranteeing the production of high-quality finished products.

Rotating mixing pan For conveying mixed materials Mixing tools with adjustable rotational speeds for mixing, granulation, kneading and other basic processes

• Robust construction, suitable for hard and abrasive raw materials
• Easy operation
• Automatic lubrication
• Convenient replacement of wearing parts
• Seals for moving components do not come into contact with materials
• No drive units inside the mixing zone

• Zero Dead-angle Uniform Mixing: Adopts multi-group wear-resistant plough blades to form three-dimensional turbulent material circulation. Equipped with high-speed flying cutters, it quickly breaks material agglomerates and disperses fibers and rubber powder, with mixing uniformity up to 99% and no dead mixing corners.
• Hydraulic Tilting Full Discharge: Intelligent hydraulic tilting structure realizes large-angle flipping discharge. There is basically no residual material in the tank, completely avoiding material cross-contamination during frequent replacement of mortar formulas and improving production flexibility.
• Integrated Mixing & Granulation: Combine dry powder stirring, liquid humidification and particle granulation into one unit. The produced mortar particles are uniform and round, which effectively reduces dust overflow during packaging and construction and reduces raw material waste.
• Super Wear-resistant & Durable: The material contact parts such as mixing blades, granulation teeth and inner tank liner are made of high-strength wear-resistant alloy. The whole machine is anti-corrosion and anti-wear, with failure-free service life up to 30,000 hours, adapting to long-term high-intensity workshop operation.
• High Production Efficiency: The single-batch mixing cycle is only 3–5 minutes, which is highly compatible with the supporting packing machine and elevator. It perfectly matches the hourly output of 1–5 tons of small and medium mortar lines to realize efficient continuous production.
• Closed Dust-proof & Environment-friendly: Fully sealed overall structure with dust recovery device, which effectively controls dust pollution, meets industrial environmental protection standards, and improves workshop working environment.

• Before starting the equipment, check all connecting parts, hydraulic components and transmission devices to ensure no looseness, oil leakage or abnormal friction; idle operation test must be carried out first to confirm normal operation before feeding materials.
• It is strictly forbidden to put hard foreign matters such as iron blocks and stones into the mixing tank to avoid damaging the plough blades, granulation teeth and lining plates.
• Feeding materials must be carried out in accordance with the specified proportion and feeding sequence. Overloading operation is prohibited to prevent motor overload and equipment jamming.
• Do not open the equipment cover or touch the running parts during operation. Stop the machine completely and cut off the power before cleaning, checking or maintaining the equipment.
• After each batch of production, clean the residual materials inside the tank in time to avoid material agglomeration affecting the next mixing quality and prevent formula cross-contamination.
• Regularly check the lubricating oil of the reducer and bearing parts, replace the lubricating oil on schedule, and keep the transmission system well lubricated to reduce wear and noise.
• Check the tightness of hydraulic components and sealing parts regularly. If air leakage, oil leakage or dust leakage is found, repair and replace accessories in time to maintain the dust-proof and closed performance of the equipment.
• The equipment shall be placed in a dry and ventilated indoor workshop. Long-term outdoor wind and sun exposure is prohibited to avoid rust and aging of structural parts and electrical components.
• In case of abnormal vibration, noise or material blockage during operation, stop the machine immediately for inspection. It is forbidden to operate the machine with faults to prevent equipment damage and safety accidents.

1. Dry Mortar Production Plants: Special core mixing and granulating equipment for mass production of tile adhesive, exterior wall thermal insulation mortar, colored decorative mortar and wall putty powder.
2. Building Materials Processing Factories: Suitable for batching, mixing and particle shaping of various dry powder building materials, supporting fixed and mobile dry mortar production lines.
3. Construction & Decoration Industry: Perfect for producing special construction mortars such as self-leveling mortar, bonding mortar and waterproof mortar to meet construction decoration engineering needs.
4. Small & Medium Customized Production Workshops: Adapt to multi-variety and small-batch mortar production, support frequent formula switching, and meet customized production requirements of different customers.

Q1: What kinds of mortar materials is this equipment suitable for?
A1: It is applicable to almost all dry mixed mortars, including tile adhesive, colored coating mortar, wall putty powder, self-leveling mortar, masonry mortar, thermal insulation mortar and other building dry powder materials.

Q2: Can the equipment realize full discharge without residue?
A2: Yes. Adopting hydraulic large-angle tilting discharge design, the turnover is thorough, basically no material residue in the tank, which is very suitable for customers who need to frequently replace mortar formulas.

Q3: What is the mixing uniformity of the plough mixer?
A3: Equipped with three-dimensional turbulence mixing structure and high-speed crushing cutters, the mixing uniformity can reach more than 99%, ensuring no color difference, no agglomeration and uniform quality of finished mortar.

Q4: Can the granulator adjust particle size and humidity?
A4: Yes. The liquid spraying volume and granulation speed can be adjusted through the control system according to production needs, to obtain uniform mortar particles meeting construction standards.

Q5: Is the equipment easy to clean and maintain?
A5: The inner tank has a smooth wear-resistant lining with less material adhesion. The tilting structure is convenient for full cleaning. The core parts are durable and easy to maintain daily, with low later maintenance cost.

Q6: Can it match the existing dry mortar production line?
A6: It has strong compatibility, which can be perfectly connected with bucket elevators, weighing systems and open-mouth bag packing machines, suitable for 1–5 T/H new and old mortar production lines.

Q7: Does the equipment have dust pollution during operation?
A7: The whole machine adopts fully closed dust-proof structure, which can effectively control dust overflow, meet environmental protection production standards, and create a clean workshop environment.