One To One Empty Bag Feeder Machine 30-50 Bags/Hour Automatic

The One-to-one Type Automatic Bag Feeder is a customized single-station automatic bag feeding equipment developed for single-spout valve bag packaging production lines. Featuring exclusive 1:1 synchronous feeding logic, the machine finishes automatic bag storage, vacuum bag picking, bag opening, position correction and automatic bag sleeving onto filling nozzle in one integrated cycle, which fully replaces traditional manual bagging work.

Equipped with PLC intelligent control system, servo vacuum separation mechanism and full-set anti-deviation sensors, this feeder realizes one bag output per filling cycle, perfectly linked with the running rhythm of packaging host. It effectively solves common defects of multi-station bag feeders including feeding out-of-sync, double-bag suction, bag offset and machine jamming. Optional carbon steel spraying frame and 304 stainless steel frame are available for different production environments. Widely matched with powder granular packaging lines, it cuts packaging labor cost, reduces workshop dust emission and stabilizes long-term packaging efficiency.

• 1:1 Synchronous Linkage Core Technology: Single-station single-bag discharging, strictly matched with single filling spout operation. No empty nozzle waiting, no bag accumulation, zero asynchronous feeding failure, optimizing overall line operating efficiency.
• Dual Anti-Double-Bag Protection System: Combined layered vacuum suction + mechanical bag separation structure, equipped with double-bag detection sensor. Automatic alarm & emergency pause once multiple bags are adsorbed, avoiding material leakage and equipment stuck failure.
• Full Unmanned Automatic Operation: Realize full-process automatic bag handling; only one worker is needed to supplement bag stacks regularly. Replace 2-3 manual bagging workers, greatly lower labor expenditure.
• Fast Size Switching & Strong Compatibility: Adjustable limit baffles for horizontal & vertical directions. Compatible with mainstream 10-50kg valve bags. Bag model replacement takes less than 3 minutes without tool disassembly.
• Intelligent Fault Self-Diagnosis & Full Safety Design: 10-inch multilingual touch screen for real-time data monitoring. Support automatic alarm for bag shortage, vacuum failure, position deviation and overload. Fitted with emergency stop button, safety grating and dust shield to meet global industrial safety standards.
• Compact Structure & Easy Line Retrofit: Integrated small-footprint design, fitted with universal movable casters and height-adjustable feet. Suitable for new production line installation and old packaging line renovation, no large civil construction required. Reserved independent dust collection interface for dust centralized treatment.
• Low Maintenance & Durable Structure: Core driving parts adopt imported servo motors and wear-resistant alloy components, lubrication-free long-term operation design. Suction cup and bin adopt quick-dismantling structure, convenient for daily cleaning and replacement.

• Check stable air pressure at 0.5-0.7MPa, normal connection of power supply, air source and dust collector;
• Check vacuum suction cups for wear, blockage and damage;
• Adjust limit baffles according to bag size, test manual single-bag picking before automatic running;
• Clear hard sundries inside bag bin, verify emergency stop and safety alarm functions.

• Forbid putting hands into bag picking & sleeving working area during automatic operation;
• Do not stack bags over the limited height of bin to avoid bag deformation;
• Workshop ambient humidity shall be controlled below 65%, damp bags will cause suction failure;
• Do not shield detection sensors or modify synchronous parameters without professional permission;
• Pause the machine first when supplementing bag stacks or cleaning equipment.

• Daily: Clean dust on suction cups and bag bin, wipe sensor lenses with dry cloth;
• Weekly: Check air pipe airtightness, lubricate sliding rails and transmission parts;
• Monthly: Calibrate vacuum & position sensors, replace worn suction cups;
• Long-term shutdown: Empty residual bags, cut off power & air source, cover dustproof cover.

No unauthorized program modification; no direct water flushing for electric control box; no hard scraping on suction cups; no long-time running without dust collection system.

• Building Materials Powder Industry: Dry mortar, tile adhesive, wall putty, cement, gypsum powder, quartz powder packaging lines;
• Fine Chemical Industry: Inorganic filler, pigment powder, chemical raw material valve bag packaging;
• Agricultural Industry: Compound fertilizer, mineral additive feed powder single-station packaging;
• Production Line Renovation: Replace manual bagging station of old single-spout filling machine;
• Target Factory Condition: Small & medium packaging workshops, workshops with dust control requirement, limited-space factory, enterprises cutting manual labor cost.

Q: What’s the difference between one-to-one type and multi-station bag feeder?

A: One-to-one type matches single-spout filling machine with 1:1 synchronous feeding, low failure rate, easy operation, suitable for medium-low speed stable production. Multi-station type serves multiple nozzles at one time, high feeding speed, easy to cause bag clamping and asynchronous error, fit for large-scale high-yield production lines.

Q: Can this machine match my existing old filling machine?

A: Yes. Reserved universal signal interface supports fast linkage docking. With adjustable feet and movable casters, it fits most old equipment layout without workshop reconstruction.

Q: Reasons for frequent double-bag suction alarm?

A: Damp packaging bags, excessive bag stacking height, worn suction cups, insufficient air pressure, improper separation gap. Solutions: Dry bags, reduce stacking volume, replace suction cups, adjust air pressure and mechanism gap.

Q: How many labors can be saved?

A: One set feeder replaces 2-3 bagging workers, only 1 worker for bag supplement, cutting 60%-70% packaging labor cost.

Q: Warranty and after-sales service?

A: 12-month full machine warranty, lifetime spare parts supply. Overseas support remote debugging, English operation documents, on-site commissioning on demand.

Q: Can it feed open-mouth woven bags?

A: Standard model for valve bags only. Custom exclusive suction fixture to adapt open-mouth woven bags.