| Payment Terms | L/C,D/A,D/P,T/T,Western Union,MoneyGram |
| Supply Ability | 30,000㎡/month |
| Delivery Time | 3–5 days for prototype, 7–10 days for mass production |
| Packaging Details | Vacuum + anti-static bag + foam + outer carton |
| Name | Metal Core PCB Fabrication |
| Brand Name | DUXPCB |
| Model Number | Aluminum PCB |
| Certification | UL,ISO 9001, ISO 14001, ISO 13485, ITAF 16949, ROHS,REACH. |
| Place of Origin | China |
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Product Specification
| Payment Terms | L/C,D/A,D/P,T/T,Western Union,MoneyGram | Supply Ability | 30,000㎡/month |
| Delivery Time | 3–5 days for prototype, 7–10 days for mass production | Packaging Details | Vacuum + anti-static bag + foam + outer carton |
| Name | Metal Core PCB Fabrication | Brand Name | DUXPCB |
| Model Number | Aluminum PCB | Certification | UL,ISO 9001, ISO 14001, ISO 13485, ITAF 16949, ROHS,REACH. |
| Place of Origin | China | ||
| High Light | Metal Core PCB Fabrication Manufacturer ,Automotive Metal Core PCB Fabrication ,Aluminum PCB Manufacturers | ||
Aluminum PCBs, also known as Metal Core PCBs (MCPCB) or Thermal Clad PCBs, represent the pinnacle of thermal management for high-density power electronics. At DuxPCB, we engineer these substrates using a specialized three-layer architecture: a circuit copper layer, a thermally conductive but electrically isolating dielectric layer, and a high-grade aluminum base (typically 5052 or 6061 alloys). Our manufacturing process focuses on optimizing the interface resistance between these layers to ensure rapid heat dissipation, vital for high-performance LED arrays, power converters, and motor drives where conventional FR-4 fails due to thermal saturation.
In addition to standard single-sided configurations, DuxPCB leads the industry in Hybrid Aluminum PCB and Multilayer Metal Core designs. We integrate specialized dielectric materials like TCB-4 and JQG05 to achieve thermal conductivities up to 5W/m.K. Our hybrid stackups allow engineers to combine the thermal benefits of aluminum with the high-frequency performance of Rogers or Megtron materials. This is critical for Class 3 aerospace and defense applications where thermal stability and signal integrity are non-negotiable. Our capabilities include complex blind and buried vias within the aluminum substrate to maximize routing density while maintaining structural integrity.
| Thermal Properties | Aluminum 5052 | Aluminum 6061 |
|---|---|---|
| Melting Point Range (℃) | 605/650 | 582/652 |
| Linear Expansion 10-6k-1 (20-100℃) | 23.8 | 23.6 |
| Specific Heat Capacity J/kg-K (0/100℃) | 900 | 896 |
| Heat Conductivity W/m-k (20℃) | 138 | 167 |
| Brand Model | Thermal Conductivity | |
| BOYU AL-01-B10 | 1W/M.K | |
| BOYU AL-01-B20 | 2W/M.K | |
| BOYU AL-01-B30 | 3W/M.K | |
| TCB-4 | 4W/M.K | |
| JQ133 | 2W/M.K | |
| JQG05 | 5W/M.K | |
| Drill & Outline Specifications | Item | Parameter |
| Machine Drill Hole Size | 1.0-6.4mm | Minimum Routing Bit: 1.0mm |
| Insulation Hole | 0.5-6.4mm | Outline Tolerance: ±0.13mm (Min ±0.10mm) |
| NPTH to Copper Space | 0.20mm | Outline Location Tolerance: ±0.10mm |
| Hole Location Tolerance | ±3mil | Copper to Milling (Avoid Exposure): 0.20mm |
| V-CUT Angle & Thickness | 30° (±5°) | PCB Thickness for V-CUT: 0.6-3.0mm |
| Aluminum PCB Capabilities | Technical Standards | |
| Layer Count | 1-6 Layers | |
| Aluminum PCB Types | Single-sided, Double-sided, Multilayer, Hybrid, Flexible, High-Frequency | |
| Quality Level | IPC-A-600 Class 3/2 | |
| Substrate Thickness | 0.6-5.0mm (Tolerance ≤1.0mm: +/-0.10mm) | |
| Trace Width/Space | 1OZ: 6/6mil | 2OZ: 8/8mil | 3OZ: 12/12mil | |
| Copper Weight | 1OZ to 8OZ (35μm to 280μm) | |
| Surface Finish | ENIG, OSP, HASL, Immersion Silver, Immersion Gold | |
| Certifications | IATF 16949:2016, ISO 9001, ISO 14001, ISO 13485, UL | |
Q: What is the maximum breakdown voltage for your aluminum PCB dielectrics?
A: Depending on the material choice (e.g., TCB-4 or JQG05), we can achieve breakdown voltages exceeding 3000V AC, which is critical for industrial power supply and automotive inverter applications.
Q: Can DuxPCB handle heavy copper up to 8OZ on an aluminum base?
A: Yes. We are equipped for heavy copper processing, ensuring proper etching profiles and solder mask coverage for high-current paths in industrial motor controllers.
Q: Do you offer high-reflectivity solder masks for LED applications?
A: Absolutely. We utilize Taiyo PSR-4000 series (WT03/LEW3) to provide maximum light reflectivity and UV resistance for high-output lighting systems.
For complex stackup consultations or to secure Class 3 manufacturing for your mission-critical project, please upload your Gerber files or contact our engineering team directly for a comprehensive technical review.
Company Details
Business Type:
Manufacturer
Year Established:
2007
Total Annual:
10 Million USD-50 Million
Employee Number:
201~500
Ecer Certification:
Verified Supplier
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