Rexroth A4VSO180 Hydraulic Piston Pump 280 Bar High Pressure

Product Specification

A4VSO180EO2/30R-PPB13N00 A4VSO180EO1/30R-VPB25N00 A4VSO180EO1/30R-VZB13N00
A4VSO180LR2G/30R-VZB13N00 A4VSO180LR2G/30R-VPB25N00 Industrial variable high-pressure pump A4VSO180, German Rexroth piston 

FAQ:

Frequently Asked Questions (FAQ) for Rexroth A4VSO Series Axial Piston Pumps (Control Variables)

1. What is the fundamental working principle of the A4VSO series pump?

The A4VSO series is a swashplate-type axial piston pump designed for open-circuit systems. Its flow output is proportional to the input drive speed and its displacement volume. The displacement is infinitely variable by adjusting the angle of the swashplate. It's known for its excellent suction characteristics, low noise, long service life, and high power-to-weight ratio. Multiple control options are available to meet various system requirements.

2. What are the common control methods for the A4VSO pump?

The A4VSO series offers a wide range of variable control methods. The most commonly used include:

• DR/DRG: Pressure Control (Constant Pressure)

• LR: Constant Power Control (Hyperbolic)

• EO/EO2: Electroproportional Control

Other available controls include FR (Flow Control), MA (Manual Control), EM (Electric Motor Control), HW/HM/HS/HD (Various Hydraulic Controls), and DS (Secondary Control for speed sensing).

3. How does the DR Pressure Control (Pressure Cut-Off) work?

The DR control maintains a constant system pressure by changing the swashplate angle. When the system pressure reaches the spring-set value on the DR valve, the control mechanism acts to reduce the pump's displacement, delivering only the flow required to maintain the set pressure. This functionality is sometimes referred to as "Pressure Cut-Off" in some pump literature. It's important to note that a system safety valve is still essential because the DR control's response is relatively slow compared to sudden pressure shocks; the safety valve handles transient pressure spikes.

4. What is the difference between DRG and DP control types?

Both DRG and DP are forms of constant pressure control, but they are designed for different applications:

• DRG (Remote Pressure Control): Allows the pressure setpoint for the pump to be adjusted remotely via an external pressure control valve.

• DP (Multi-Pump Parallel Pressure Control): Specifically designed for systems where multiple pumps work in parallel. It contains an additional element (a variable orifice, valve 5) that mechanically links to the swangle. This design automatically compensates for differences between pumps, ensuring they share the load equally and operate at the same swashplate angle when working together at the set pressure. The DP control has a larger control deviation (~6.5 bar) compared to DRG (~3 bar).

5. Why might multiple A4VSO DR pumps in parallel cause system vibration?

When multiple pumps with standard DR controls are set to the same pressure and run in parallel, slight inherent differences in their response characteristics and pressure settings can cause them to not reduce displacement (cut off) at exactly the same time and rate. This lack of synchronization can lead to interactions between the pumps, resulting in pressure fluctuations and potentially causing severe pipeline vibration.

6. What are the key specifications of the A4VSO series?

• Common Displacement Specifications (ml/rev): 40, 71, 125, 180, 250, 355, 500, 750.

• Nominal Pressure: 350 bar.

• Peak Pressure: 400 bar.

• Bearing: Features a specially designed, long-life, high-precision full roller bearing.

• Shaft: Through-shaft design allows for mounting additional pumps to form a multi-pump group.

7. What should be considered during commissioning and adjustment?

• Alignment: Ensure the coupling between the pump and motor has a gap of 3-5 mm to avoid thrust load on the pump's bearing, which could cause damage.

• Filling & Venting: Before starting, fill the pump casing with clean hydraulic fluid through the drain port to vent air. The drain line should be connected to the highest T port on the pump.

• Rotation Direction: Confirm the pump's specified rotation direction (viewed from the shaft end) and ensure the motor rotation matches. Incorrect rotation can damage the pump.

• Minimum Flow Setting: If the pump's minimum displacement is set too large, it may become impossible to lower the pressure setpoint by adjusting the control valve.

• DP Control Setup: For DP controls, the pressure differential across the pump's DP valve is the sum of the pre-set pressure differential on valve 2 and the differential set on valve 5 (at minimum pump displacement), typically set to a standard sum of 33 bar.

8. In which industries are A4VSO pumps commonly applied?

A4VSO pumps are widely used in high-pressure, heavy-duty industrial applications. Common industries include: ceramic presses, refractory material presses, steel and forging equipment, metallurgical machinery, mining machinery, marine machinery, petroleum equipment, engineering machinery, and machine tools.

Note: This FAQ is based on technical information from publicly available sources related to Bosch Rexroth's A4VSO series pumps. For precise commissioning, troubleshooting, and detailed specifications, always consult the official factory documentation and manuals specific to your pump model and control type.