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China factory - Dongguan Heya Precision Mold Co., Ltd

Dongguan Heya Precision Mold Co., Ltd

  • China,Dongguan ,Guangdong
  • Verified Supplier
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  3. Precision CD Pattern Machining Custom Mold Cores Metal Knobs Buttons Surface
China Precision CD Pattern Machining Custom Mold Cores Metal Knobs Buttons Surface
China Precision CD Pattern Machining Custom Mold Cores Metal Knobs Buttons Surface

  1. China Precision CD Pattern Machining Custom Mold Cores Metal Knobs Buttons Surface
  2. China Precision CD Pattern Machining Custom Mold Cores Metal Knobs Buttons Surface
  3. China Precision CD Pattern Machining Custom Mold Cores Metal Knobs Buttons Surface
  4. China Precision CD Pattern Machining Custom Mold Cores Metal Knobs Buttons Surface
  5. China Precision CD Pattern Machining Custom Mold Cores Metal Knobs Buttons Surface

Precision CD Pattern Machining Custom Mold Cores Metal Knobs Buttons Surface

  1. MOQ： 1pcs
  2. Price： Negotiable
  3. Get Latest Price
Payment Terms T/T,D/A,D/P,Western Union
Supply Ability 200 pcs/week
Delivery Time 15-20 work days
Packaging Details Coated with anticorrosive oil , packed in carton box
Product Name Mold Core Pin
Highlight High-Precision Uniform Textures
Tolerance +/-0.001mm
Hardness 43-47 HRC
Feature Durable
Processing Method Electroforming Processing
Material Nickel
Application Biomedical Industry
Brand Name HEYA
Model Number HY-601
Certification ISO9001
Place of Origin Guangdong, China

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms T/T,D/A,D/P,Western Union Supply Ability 200 pcs/week
Delivery Time 15-20 work days Packaging Details Coated with anticorrosive oil , packed in carton box
Product Name Mold Core Pin Highlight High-Precision Uniform Textures
Tolerance +/-0.001mm Hardness 43-47 HRC
Feature Durable Processing Method Electroforming Processing
Material Nickel Application Biomedical Industry
Brand Name HEYA Model Number HY-601
Certification ISO9001 Place of Origin Guangdong, China
High Light precision CD pattern machining service ，injection custom mold cores ，metal knobs surface treatment
Precision CD Pattern Machining | Custom Mold Cores | Metal Knobs/Buttons Surface Treatment
Product Name Mold Core Pin
Highlight Precision core pins, core pin die casting
Tolerance ±0.001mm
Hardness 43-47 HRC
Feature Durable
Processing Method Electroforming Processing
Material Stainless steel, brass, aluminum, tin, and other metal alloys
Application Biomedical Industry
我们专注于高精度表面处理和模具制造,为消费电子,汽车内饰和奢侈品行业提供全面的解决方案.我们的服务包括精密CD图案加工,定制模具型芯制造,金属旋钮/按钮表面处理,以及对客户提供的图纸/样品的全面支持.利用先进的电铸和CNC加工技术,我们提供微米级精度和卓越的表面质量,满足最苛刻的美学和功能部件规格.
核心业务参数对照表
服务类型 关键技术规格 材料兼容性 表面光洁度选项 自定义功能 典型应用
精密CD图案加工 图案深度: 0.03-0.1mm
线间距: 0.1-0.5mm
表面粗糙度: ra ≤ 0.02μm 		铝,不锈钢,黄铜,锌合金 拉丝,镜子,缎面,PVD涂层 自定义图案,徽标,渐变效果 消费电子按钮,汽车控制面板,豪华手表
定制模芯 尺寸公差: ±0.005mm
硬度: HRC 52-60
表面光洁度: pa ≤ 0.01μm 		P20,718h,H13,S136钢 抛光,纹理化,氮化物涂层 复杂的几何形状,冷却通道,嵌件 用于光学元件,医疗器械,汽车零件的注塑模具
金属旋钮/按钮表面处理 涂层厚度: 3-15μm
粘合强度: 5B (ASTM D3359) 		铝,不锈钢,铜,钛 阳极氧化,电镀,PVD,粉末涂层 颜色匹配,防指纹,防腐蚀 智能家居设备控制,工业设备接口,高端消费产品
精密CD图案加工: 美学和功能卓越
我们的CD图案加工服务将艺术设计与工程精度相结合,提供:
  • 微尺度精度: 使用5轴CNC加工和激光蚀刻,我们实现了CD图案,其线间距精细至0.1mm,深度控制在±0.002mm以内.这确保了一致的光学衍射效果,从而创建增强产品美观性的视觉上引人注目的表面(例如,智能手机相机环,汽车仪表板控件).
  • 材料通用性: 与铝,不锈钢,黄铜,锌合金兼容,我们的工艺保留了材料的完整性,同时增加了装饰图案.对于铝部件,我们集成了阳极氧化后处理,以增强耐腐蚀性和色牢度(例如,黑色,金色或定制PVD饰面).
  • 定制设计灵活性: 除了标准CD图案外,我们还支持自定义几何形状(例如,同心圆,螺旋或徽标集成)和渐变效果(针对视觉深度的变化图案密度).我们的团队与客户合作,针对特定的照明条件和视角优化图案.
定制模芯: 专为精度和耐用性而设计
我们的模芯制造服务专为高性能应用量身定制:
  • 超精密加工: 采用先进的EDM和CNC磨削,我们生产尺寸公差为±0.005mm,表面粗糙度ra ≤ 0.01μm的模具型芯.这确保了微结构(例如,透镜特征,流体通道)的精确复制并且使后处理要求最小化.
  • 材料优化: 根据应用需要从P20,718h,H13或S136钢中选择(例如,H13用于高温注塑成型,S136用于耐腐蚀医疗器械模具).我们优化热处理工艺,达到硬度HRC 52-60,确保模具寿命长(≥500,000次循环).
  • 复杂几何解决方案: 能够制造具有复杂特征的模芯,例如底切,薄壁(0.5毫米厚度)和保形冷却通道.我们的CFD分析可确保均匀的温度分布,与传统设计相比,可将循环时间减少多达30%.
金属旋钮/按钮表面处理: 增强形式和功能
我们的表面处理解决方案将金属部件转变为耐用,视觉上吸引人的界面:
  • 先进的涂层技术: 提供阳极氧化(用于铝),电镀(铬,镍,金),PVD涂层(氮化钛,氮化锆)和粉末涂层.这些处理改善了耐磨性(例如,按钮的500,000+致动循环),耐腐蚀性(盐雾试验≥1000小时)和美学吸引力.
  • 功能定制: 提供防指纹涂层(减少80%的污迹),疏水处理(水接触角≥110°),激光雕刻标记(用于永久图例/图标).对于汽车应用,我们确保符合抗紫外线标准(SAE J1960).
  • 配色专业知识: 使用分光光度分析实现精确的颜色复制(Δe≤1.0),支持跨产品线的品牌一致性.我们的PVD涂层提供金属饰面(例如,玫瑰金,青铜色),即使在恶劣的条件下也能保持光泽.
全面的定制支持: 从概念到生产
  • 设计到生产的集成: 我们的工程团队为客户提供的图纸提供DFM(可制造性设计)分析,为成型性和表面处理兼容性优化几何形状.在工具制造之前,我们使用3D仿真来预测潜在的缺陷(例如,翘曲,缩痕).
  • 快速原型: 在48小时内提供3D打印原型(SLA/DLP)进行设计验证,然后提供CNC加工的铝制原型(1-3天)进行功能测试.与传统方法相比,这种迭代方法可将开发时间缩短40%.
  • 可扩展生产: 从原型到批量生产的无缝过渡,产能为10,000-500,000台/月.我们的质量控制包括100%尺寸检测(CMM)和表面缺陷检测(自动视觉系统),确保批次间的一致性.
为什么选择我们
  • 卓越认证: 通过ISO 9001:2015和IATF 16949认证,确保符合汽车和医疗器械行业标准.
  • 技术创新: 获得专利的电铸工艺可实现低至5μm的微特征复制,是光学和微流体应用的理想选择.
  • 全球协作: 服务欧洲,北美和亚洲客户的经验,提供双语工程支持和灵活的运输选择.
Precision CD pattern machining sample Custom mold core sample
我们将客户的愿景转化为精密工程组件,将艺术性与尖端制造相结合,以提升产品的美观性和功能性.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory

  • Business Type:

    Manufacturer

  • Year Established:

    2005

  • Total Annual:

    100-300

  • Employee Number:

    30~80

  • Ecer Certification：

    Verified Supplier

Heya Precision: Factory Overview & Production Excellence As the manufacturing backbone of Heya Precision (Dongguan HeYa Precision Mould Co., Ltd.), our factory is purpose-built to deliver precision, consistency, and reliability—supporting your electroformed mold core, plastic ... Heya Precision: Factory Overview & Production Excellence As the manufacturing backbone of Heya Precision (Dongguan HeYa Precision Mould Co., Ltd.), our factory is purpose-built to deliver precision, consistency, and reliability—supporting your electroformed mold core, plastic ...

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Get in touch with us

  • Reach Us
  • Dongguan Heya Precision Mold Co., Ltd
  • Dongguan City, Guangdong Province
  • https://www.electroformingmold.com/

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