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{"title":"Custom CD Pattern Automotive Button Parts Electroforming","imgUrl":"https:\/\/img.chinax.com\/nimg\/b8\/b7\/1430d6f50f086d3b1499ca0faf94-200x200-1\/custom_cd_pattern_automotive_button_parts_electroforming.jpg","attrs":{"Brand Name":"HEYA","Model Number":"HY-602","Certification":"ISO9001","Place of Origin":"Guangdong, China"}}
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Focused on high-precision manufacturing of core automotive lighting components, we provide automotive reflector lamp electroformed mold development and customization services. Leveraging the micro-level replication capability and optical-grade precision control of electroforming technology, we meet the stringent standards for reflection efficiency, weather resistance, and assembly accuracy required for automotive headlights, taillights, and turn signals.
Temperature resistance: -40℃ to 280℃; Corrosion resistance (1,000-hour salt spray test); Service life≥500,000 cycles
Headlight high/low beam, taillight reflectors
IATF16949, ECE R112
Ya Automotive Lamp Reflector Custom Parts
Optical reflectivity≥98%; Assembly gap≤0.03mm
PC/PMMA (aluminum coating thickness 8-12μm)
UV aging resistance: 10,000 hours; No cracking in thermal shock (-40℃ to 120℃); Light spot deviation≤0.3°
New energy vehicle taillights, commercial vehicle turn signals
ISO9001, SAE J575
Automotive Reflector Lamp Electroformed Molds: Dual Breakthroughs in Precision and Durability
Targeting the core demands of automotive lighting for "light concentration efficiency" and "long-term stability," our electroformed molds adopt high-purity nickel alloys (with Cr elements) and achieve precision through advanced electrolytic deposition:
Optical-grade Mirror Finish: With a surface precision of Ra≤0.008μm, the molded reflectors eliminate glare and shadows, boosting light utilization to over 98%--far exceeding traditional machined molds.
Extreme Environment Adaptability: The molds withstand 280℃ high-temperature impacts during injection molding. Molded reflector components pass a 1,000-hour salt spray test (5% NaCl solution) without rust, suitable for long-term use in harsh conditions.
Customized Adaptation: Supporting various reflector structures (e.g., parabolic, free-form reflectors) for different vehicle models, we use 3D scanning reverse engineering to ensure precise matching between molds and lamp assemblies, shortening development cycles to 15 working days.
Ya Automotive Lamp Reflector Custom Parts: Deep Integration of Optical Performance and Assemblability
As a core component of automotive lighting reflection systems, our customization service focuses on "plug-and-play" functionality and "light consistency":
Optical Performance Customization: Adjusting reflector curvature and aluminum coating thickness (8-12μm) based on vehicle lighting design requirements, ensuring light reflectivity deviation across angles is ≤1%.
Material and Process Matching: Using weather-resistant PC/PMMA substrates, we integrate "high-reflection zones + light-shielding borders" through two-color injection molding and vacuum aluminum plating, controlling assembly gaps within 0.03mm.
Small-Batch Flexible Production: Supporting custom production of 50-5,000 units, we provide full-dimensional inspection reports (including CMM 3D measurement data) during trial production, ensuring ≥99% consistency in light effects across batches.
Manufacturer Customization Advantages
End-to-End Technical Support: From product design DFMEA analysis and mold flow simulation to reflector optical testing, we are equipped with optical detectors (accuracy±0.001°) and salt spray test chambers to control quality throughout the process.
Rapid Response Capability: Mold samples delivered within 7 working days, reflector trial production completed in 5 working days, with support for urgent order prioritization.
Certification Backing: Certified by IATF16949 for the automotive industry, our molds and custom parts have been integrated into the supply chains of multiple new energy vehicle manufacturers.
With "electroforming precision + customization flexibility" at our core, we provide one-stop solutions for automotive lighting enterprises--from mold development to reflector mass production--helping enhance lamp lighting efficiency and durability.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2005
Total Annual:
100-300
Employee Number:
30~80
Ecer Certification：
Verified Supplier
Heya Precision: Factory Overview & Production Excellence
As the manufacturing backbone of Heya Precision (Dongguan HeYa Precision Mould Co., Ltd.), our factory is purpose-built to deliver precision, consistency, and reliability—supporting your electroformed mold core, plastic ... Heya Precision: Factory Overview & Production Excellence
As the manufacturing backbone of Heya Precision (Dongguan HeYa Precision Mould Co., Ltd.), our factory is purpose-built to deliver precision, consistency, and reliability—supporting your electroformed mold core, plastic ...
