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Nickel Alloy Electroformed Microfluidic Molds Corrosion Resistant

China Nickel Alloy Electroformed Microfluidic Molds Corrosion Resistant

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Nickel Alloy Electroformed Microfluidic Molds Corrosion Resistant

MOQ： 1pcs
Price： Negotiable
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Payment Terms	T/T,D/A,D/P,Western Union
Supply Ability	800 pcs/week
Delivery Time	15-20 work days
Packaging Details	Coated with anticorrosive oil , packed in carton box
Product Name	Microfluidic Electroformed Molds
Highlight	Precision core pins, core pin die casting
Tolerance	+/-0.001mm
Hardness	43-47 HRC
Feature	Durable
Processing Method	Electroforming Processing
Material	Nickel alloy，Silicon Substrate，borosilicate glass
Application	optical components，bioassay
Services	Microfluidic Foundry Services
Brand Name	HEYA
Model Number	HY-603
Certification	ISO10993
Place of Origin	Guangdong, China

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Product Specification


Payment Terms	T/T,D/A,D/P,Western Union	Supply Ability	800 pcs/week
Delivery Time	15-20 work days	Packaging Details	Coated with anticorrosive oil , packed in carton box
Product Name	Microfluidic Electroformed Molds	Highlight	Precision core pins, core pin die casting
Tolerance	+/-0.001mm	Hardness	43-47 HRC
Feature	Durable	Processing Method	Electroforming Processing
Material	Nickel alloy，Silicon Substrate，borosilicate glass	Application	optical components，bioassay
Services	Microfluidic Foundry Services	Brand Name	HEYA
Model Number	HY-603	Certification	ISO10993
Place of Origin	Guangdong, China
High Light	Electroformed Microfluidic Molds ，Nickel Alloy Microfluidic Molds ，Corrosion Resistant Microfluidic Injection Molding

Heya Precision: Client-Drawn Microfluidic Electroformed Molds – Specialized For Lab-on-a-Chip Micro-Channels, Corrosion-Resistant Nickel Alloy

Engineered for Lab-on-a-Chip (LoC) developers, academic research labs, and biotech companies, our client-drawn microfluidic electroformed molds are precision-crafted to 1:1 match your custom 2D/3D drawings (CAD, STEP, IGES, DXF). Specialized in replicating the intricate micro-channels (5–500μm width/depth) that power LoC devices—from cell sorting chips to droplet microfluidics platforms—they feature corrosion-resistant nickel alloy construction to withstand harsh lab reagents (buffers, solvents, acids) and ensure long-term reliability for R&D and small-batch production.

Why Heya’s Client-Drawn LoC Microfluidic Molds Stand Out

Lab-on-a-Chip devices have unique demands that generic microfluidic molds can’t meet, creating 3 critical pain points for developers:

Custom LoC Geometry Mismatch: Off-the-shelf molds can’t replicate LoC-specific micro-channel layouts (e.g., spiral mixers, multi-inlet manifolds, cell trapping arrays), forcing labs to compromise on experimental design;
Reagent Corrosion Ruins Molds: LoC experiments often use corrosive solutions (e.g., PBS buffers, ethanol, HCl), which degrade standard steel molds in 1,000+ cycles—cutting mold life short and raising R&D costs;
Precision Gaps Undermine Experiment Reproducibility: LoC research requires consistent micro-channel dimensions (e.g., ±0.003mm) to ensure reliable data (e.g., uniform cell flow, accurate reagent mixing)—generic molds with ≥0.005mm tolerance lead to irreproducible results.

Heya solves these by building molds exactly from your LoC drawings and using corrosion-resistant nickel alloy—turning custom LoC design concepts into functional, durable production tools.

Core Customization Capabilities for Client-Drawn LoC Molds

We tailor every mold to your LoC’s unique microfluidic architecture and lab workflow, with a focus on solving LoC-specific challenges:

Customization Dimension	Key Options	Heya Advantage
Client Drawing & LoC Geometry Support	2D (DXF/PDF) & 3D (CAD/STEP/IGES) files; supports LoC micro-channel types (spiral, serpentine, branched, droplet generators) and integrated structures (valves, mixers, cell traps)	Free pre-production DFM (Design for Manufacturability) analysis to optimize LoC performance—e.g., adjusting channel curvature to reduce cell shear stress; 100% drawing alignment guaranteed
Corrosion-Resistant Nickel Alloy	99.95% pure nickel (basic corrosion resistance), nickel-phosphorus alloy (enhanced chemical resistance), gold-plated nickel (ultra-corrosion protection for harsh acids)	All alloys pass 1,000-hour immersion tests in common LoC reagents (PBS, 70% ethanol, 0.1M HCl)—no rust, pitting, or material degradation, extending mold life to 30,000+ cycles
Micro-Channel Precision Tuning	±0.002mm tolerance for critical channels (e.g., cell sorting), Ra ≤0.02μm surface roughness (for low fluid friction), variable channel depths (5–500μm) for multi-layer LoCs	Electroforming technology captures nanoscale LoC details—ensures every channel’s width/depth matches your drawing, eliminating data variability in experiments (e.g., consistent droplet size in droplet microfluidics)
LoC Lab Workflow Optimization	Small-batch mold sizes (1–4 cavities) for R&D, alignment pins for multi-layer LoC assembly, removable mold inserts for quick design iterations	Cuts LoC prototype iteration time by 50% (vs. standard molds) and supports low-volume production (100–10,000 chips)—ideal for lab-scale testing before scaling up

Technical Specs: Built for Lab-on-a-Chip Reliability

Our molds are engineered to meet the rigorous demands of LoC research and small-batch production, with specs that directly impact experimental success:

Specification	Heya Standard for LoC Microfluidic Molds	Impact on Your LoC Development
Micro-Channel Tolerance	±0.002mm (critical channels); ±0.005mm (non-critical)	Ensures consistent fluid flow and experimental reproducibility—e.g., identical cell trapping efficiency across all chips
Corrosion Resistance	1,000-hour immersion test pass (PBS, 70% ethanol, 0.1M HCl)	No mold replacement due to reagent damage—reduces R&D costs and avoids workflow disruptions
Surface Roughness	Ra ≤0.02μm (micro-channel walls)	Minimizes fluid friction and cell adhesion—critical for cell-based LoCs (e.g., no clogging in cell sorting channels)
Service Life	≥30,000 cycles (pure nickel); ≥50,000 cycles (nickel-phosphorus alloy)	Supports 100+ LoC prototype iterations or small-batch production (10,000+ chips) without precision drift
Lead Time	14–20 days (prototype molds); 22–28 days (small-batch molds)	Faster than industry average (30+ days) to accelerate LoC R&D timelines (e.g., meeting grant deadlines or publication targets)

Quality & Compliance for LoC Research

Biocompatibility Assurance: Corrosion-resistant nickel alloys pass ISO 10993-5 (cytotoxicity) and ISO 10993-10 (irritation) tests—safe for contact with biological samples (cells, tissues, blood) used in LoC experiments;
Cleanroom Manufacturing: Molds are produced in a Class 1000 cleanroom (ISO 14644-1) to avoid dust, particles, or contaminants—critical for LoCs where even 1μm debris can block micro-channels or skew results;
Full Traceability: Detailed batch records (material certificates, dimensional inspection reports, corrosion test data) are provided—essential for academic research (publication transparency) and biotech regulatory compliance (e.g., FDA preclinical documentation);
Research-Grade Flexibility: Supports custom modifications mid-project (e.g., adjusting channel width for new cell types)—our engineers work with your lab to refine designs without restarting the mold production process.

Who Benefits from Our Client-Drawn LoC Molds

Academic Research Labs: For custom LoCs (e.g., organ-on-a-chip, single-cell analysis chips) where unique micro-channel layouts drive experimental innovation—fast prototype delivery accelerates publication timelines;
Biotech Startups: For early-stage LoC development (e.g., diagnostic prototypes, drug screening chips) where corrosion resistance and small-batch production reduce R&D costs;
LoC OEMs: For specialized LoC variants (e.g., custom droplet generators, application-specific cell traps) where client-drawn precision ensures product differentiation and performance.

Call to Action

Need a custom mold for your Lab-on-a-Chip design? Upload your 2D/3D drawing (CAD/STEP)—Heya’s engineers (with 5+ years of LoC microfluidic expertise) will provide a free DFM report (including reagent compatibility tips) and detailed quote within 24 hours.

Company Details

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Business Type:

Manufacturer 
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Year Established:

2005 
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Total Annual:

100-300
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Employee Number:

30~80 
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Ecer Certification：

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Heya Precision: Factory Overview & Production Excellence As the manufacturing backbone of Heya Precision (Dongguan HeYa Precision Mould Co., Ltd.), our factory is purpose-built to deliver precision, consistency, and reliability—supporting your electroformed mold core, plastic ... Heya Precision: Factory Overview & Production Excellence As the manufacturing backbone of Heya Precision (Dongguan HeYa Precision Mould Co., Ltd.), our factory is purpose-built to deliver precision, consistency, and reliability—supporting your electroformed mold core, plastic ...

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Dongguan Heya Precision Mold Co., Ltd
Dongguan City, Guangdong Province
https://www.electroformingmold.com/

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