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Material-Compatible Electroforming Molds for Aluminum | ±0.005mm High Precision
Engineered for versatility and precision, our electroforming molds excel in aluminum part production while supporting diverse materials—delivering ±0.005mm accuracy to meet the strict demands of high-precision manufacturing. Whether you’re producing aluminum components or working with other substrates, these molds combine material compatibility, micron-level precision, and reliable performance, making them ideal for industries ranging from aerospace to electronics.
Our electroforming molds are calibrated to achieve industry-leading accuracy, ensuring flawless replication of complex aluminum parts and beyond:
Micron-Level Control: With dimensional tolerance as tight as ±0.005mm, these molds excel at reproducing intricate details—from thin aluminum walls (0.1–2mm) and micro-textures to asymmetrical structures (e.g., aerospace brackets or electronic connectors).
Consistent Feature Replication: Electroforming technology captures fine geometries (e.g., 0.05mm micro-ribs or threaded inserts) with 99.9% fidelity, critical for aluminum parts requiring tight assembly or functional precision.
Surface Finish Excellence: Achieve Ra ≤0.01μm surface smoothness on molded aluminum parts, eliminating post-processing needs and enhancing part performance (e.g., reducing friction in moving components).
2. Broad Material Compatibility for Versatile Production
Designed to adapt to diverse manufacturing needs, our electroforming molds support multiple materials beyond aluminum:
Aluminum Expertise: Optimized for aluminum alloys (6061, 7075, etc.), ideal for lightweight, high-strength parts in automotive, drones, and industrial machinery.
Multi-Material Support: Compatible with other substrates including copper, nickel alloys, and even plastic-aluminum composites—enabling seamless production of hybrid components (e.g., aluminum-electronic part assemblies).
Material-Specific Tuning: Molds are tailored to handle material-specific properties, such as aluminum’s thermal conductivity, ensuring uniform cooling and preventing warping during production.
3. Durable Electroforming for Long-Lasting Performance
Built to withstand repeated use, these molds deliver reliability across production cycles:
Robust Construction: Made from high-purity electroformed nickel or nickel-cobalt alloys, the molds resist wear and corrosion—supporting ≥100,000 production cycles for aluminum parts without accuracy degradation.
Thermal Stability: Withstand temperatures up to 200°C, making them suitable for high-temperature aluminum forming processes or post-molding treatments (e.g., anodizing or coating).
Low Maintenance: Smooth, non-stick surfaces reduce material adhesion, minimizing downtime for cleaning and extending mold lifespan.
Application Scenarios: Where Precision & Compatibility Matter
Aerospace & Defense: Production of lightweight aluminum structural parts, sensor housings, and precision brackets requiring ±0.005mm tolerance.
Electronics: Molding aluminum heat sinks, connector shells, and chassis components with micro-features for thermal management and connectivity.
Automotive: Manufacturing aluminum trim, valve components, and ADAS (Advanced Driver-Assistance Systems) parts needing tight dimensional control.
Industrial Machinery: Producing aluminum gears, guides, and tooling components where material compatibility and precision drive performance.
Tailored to Your Needs: Customization & Support
We adapt our electroforming molds to your unique production requirements:
Material-Specific Optimization: Adjust mold design for your target material (e.g., tuning for aluminum’s flow properties or copper’s conductivity) to maximize part quality.
Size Flexibility: Support aluminum parts ranging from small (φ5mm micro-components) to medium-sized (500×300mm panels), with custom cavity configurations for multi-part production.
DFM Expertise: Our engineers analyze your part design to optimize mold geometry for material compatibility and precision—reducing trial-and-error and accelerating production.
Our Service Commitment
Quality Assured: All molds undergo 100% 3D inspection (via CMM with ±0.001mm accuracy) to verify ±0.005mm tolerance compliance.
Material Traceability: Full documentation for mold materials and electroforming processes, ensuring compliance with industry standards (ISO 9001, AS9100 for aerospace).
Technical Support: Dedicated teams provide guidance on material pairing, production parameters, and maintenance to maximize mold performance and lifespan.
Whether you’re producing high-precision aluminum components or working with diverse materials, our electroforming molds deliver the accuracy, compatibility, and reliability your production demands—backed by ±0.005mm precision to ensure every part meets your strictest standards.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2005
Total Annual:
100-300
Employee Number:
30~80
Ecer Certification：
Verified Supplier
Heya Precision: Factory Overview & Production Excellence
As the manufacturing backbone of Heya Precision (Dongguan HeYa Precision Mould Co., Ltd.), our factory is purpose-built to deliver precision, consistency, and reliability—supporting your electroformed mold core, plastic ... Heya Precision: Factory Overview & Production Excellence
As the manufacturing backbone of Heya Precision (Dongguan HeYa Precision Mould Co., Ltd.), our factory is purpose-built to deliver precision, consistency, and reliability—supporting your electroformed mold core, plastic ...
