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Environmental Vibration Test Chambers for the Automotive Industry
Product Description:
Our Environmental Vibration Test Chambers are specifically designed to meet the rigorous testing requirements of the automotive industry. These chambers provide comprehensive environmental and vibration testing capabilities, ensuring the reliability and durability of automotive components and systems under diverse operating conditions.
Key Features:
Automotive Industry Standards Compliance:
Meets or exceeds relevant automotive industry standards, such as ISO/TS 16750, SAE J1455, and others.
Ensures accurate simulation of real-world automotive environmental conditions.
Combined Temperature, Humidity, and Vibration Testing:
Simultaneous control of temperature, humidity, and vibration for comprehensive environmental simulation.
Allows for combined stress testing to identify potential weaknesses in automotive components.
Precise Temperature and Humidity Control:
Advanced control systems for stable and accurate environmental conditions.
Wide temperature and humidity ranges to simulate diverse automotive environments.
High-Performance Vibration System:
Robust vibration shakers to simulate various automotive vibration profiles.
Adjustable frequency, amplitude, and duration to match specific testing requirements.
Customizable Chamber Sizes:
Tailored to accommodate various automotive components and systems.
Ensures efficient testing of diverse product sizes.
Data Acquisition and Analysis:
Comprehensive data logging and analysis software for detailed test results.
Real-time monitoring of test parameters for immediate feedback.
User-Friendly Interface:
Intuitive software and control panels for easy operation and test setup.
Programmable test sequences for automated testing.
Safety Features:
Built-in safety mechanisms to protect test specimens and operators.
Emergency stop functions for immediate shutdown.
Rugged Construction:
Durable materials and construction to withstand demanding automotive testing environments.
3. Specific Parameters
Shaker Specifications
Rated Sine/ Random/ Shock Force
1,100 kgf/1,100 kgf/2.200 kgf
Armature Mass
11kg
Frequency Range
5-3.000 Hz
Inserts Size (Standard)
M8
Max./Continuous Displacement p-p
51 mm/ 51 mm
Load Attachment Points (Standard)
17
Max. Velocity
2.0 m/s
Natural Frequency-Thrust Axis
<3Hz
Max.Sine/ Random Acceleration
100/60g
Mac Vertical Load Support
300 kg
Armature Diameter
235 mm
Stray field @ 152 mm above table
≤1mT (10 gauss)
Fundamental Resonance frequency
2,500 Hz (nom.) ± 5%
Dimension LxWxH
940 mmx715 mmx780 mm
Allowable Armature Overturning Moment
300 Nm
Weight (Uncrated)
1.000 kg
PA10K Power Amplifier Specifications
Blower Specifications
Rated Output Capacity
10kVA
Bl ewer Power
4kW
Signal to Noise Ratio
≥65 dB
Air Flow
0.38 m3/s
Amplifier Efficiency
≥90%
Air Pressure
0 048kgf/cm2
System Protection
Multiple
Air Duct Diameter/ Length
120/4000mm
Dimension (Uncrated) LxWxH
610mmx900mmx 1,550mm
Dimension (Uncrated) LxWxH
610mmx750mmx 1,450mm
Weight (Uncrated)
400 kg
Weight (Uncrated)
120Kg
Chamber
Dimensions (mm)
Capacity
512L
Inner Chamber Dimensions
800×800×800mm (W width × D depth × H height mm)
Temperature Range
-40℃～+150℃
Cooling Rate
+20℃～-40℃ Average throughout the range: 2℃/min
Humidity Range
20%RH～98%RH
Overall Dimensions
1200×2500×1500 (W width × D depth × H height mm) excluding lifting table dimensions
Weight
1500kg
Application Areas and Success Stories
Automotive Original Equipment Manufacturers (OEMs)
A major automotive OEM used the Customized Climate Chamber with Vibration Test to test a new generation of electric vehicle batteries. The tests revealed that the battery casing was vulnerable to cracking under the combined stress of temperature changes and vibrations. By redesigning the casing and using a more impact-resistant material, they were able to improve the battery's durability and safety, enhancing the overall performance and reliability of the electric vehicle.
Another OEM tested their advanced driver-assistance systems (ADAS) in the chamber. The testing identified a weakness in the connection of the sensors due to vibrations and temperature fluctuations. By improving the connector design and adding vibration isolation features, they were able able to enhance the performance and reliability of the ADAS, providing drivers with more accurate and dependable assistance.
Tier 1 and Tier 2 Suppliers
A Tier 1 supplier of automotive wiring harnesses used the test chamber to evaluate the durability of their products under different environmental and vibration conditions. The tests showed that a certain type of insulation material was prone to cracking in high-temperature and high-vibration environments. By switching to a more durable insulation material and conducting additional tests, they were able to improve the quality and reliability of their wiring harnesses, reducing the risk of electrical failures in vehicles.
A Tier 2 supplier of automotive interior materials used the Customized Climate Chamber with Vibration Test to test the durability of their new fabric for car seats. The testing helped them optimize the fabric's composition and manufacturing process to withstand the wear and tear caused by temperature changes, humidity, and the vibrations experienced during vehicle use. As a result, the seats had better resistance to fading, tearing, and sagging, improving the overall quality of the vehicle interior.
Research Institutions
A research institution focused on automotive propulsion systems used the chamber to study the effects of extreme cold temperatures and vibrations on hydrogen fuel cell powertrains. The research led to the discovery of new materials and designs for fuel cell membranes and catalysts that improved their performance and durability in freezing conditions and under vibration, paving the way for more widespread adoption of hydrogen fuel cell vehicles in cold climates.
Another research institution investigated the impact of vibrations and temperature cycling on the performance of gasoline engines. The results of their tests led to the development of more efficient engine cooling and vibration damping systems, reducing the wear and tear on engine components and increasing the lifespan of engines.
Service and Support
Pre-Sales Technical Consultation Our team of automotive experts provides in-depth technical consultations to help customers understand the capabilities and suitability of the Customized Climate Chamber with Vibration Test for their specific testing needs. We offer demonstrations and training to familiarize customers with the operation and functionality of the equipment before purchase. We also assist in selecting the appropriate test methods and accessories based on the automotive components to be tested.
After-Sales Service and Maintenance We offer comprehensive after-sales service, including on-site installation and commissioning. Our technicians are available for regular maintenance, calibration, and emergency repairs. We provide spare parts and upgrades to keep the test chamber operating at peak performance. We also offer service contracts that include preventive maintenance and priority technical support, ensuring the long-term reliability and availability of the equipment for automotive component testing.
Training and Technical Support We conduct training programs for new users to ensure they can effectively operate the Customized Climate Chamber with Vibration Test and interpret the test results. Our technical support team is available 24/7 to answer questions, provide troubleshooting assistance, and offer guidance on test method optimization and compliance with automotive industry standards. We also provide software updates and support for the data acquisition and analysis systems, enabling customers to take full advantage of the latest features and technologies in automotive component testing.
The Customized Climate Chamber with Vibration Test for the Automotive Industry is an essential asset for any organization involved in the automotive sector. If you are looking to enhance your testing capabilities, ensure compliance with industry standards, or drive innovation in automotive component design, this is the ideal solution. Contact us today to learn more and get a customized quotation. Let us help you unlock the full potential of your automotive product quality control and environmental and vibration testing
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter
Year Established:
2006
Total Annual:
8000000-10000000
Employee Number:
50~100
Ecer Certification：
Verified Supplier
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