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Industrial Plating Equipment: Anodising, Nickel, Chrome, and Tin Plating Solutions
1. Introduction
In the industrial landscape, plating is a pivotal process that significantly enhances the performance, durability, and aesthetics of various components. Our suite of industrial plating equipment, encompassing an anodising machine, nickel and chrome plating machines, and a tin plating line, is designed to meet the diverse needs of multiple industries. These machines play a crucial role in delivering high - quality plated products, from automotive parts to electronic components.
2. Anodising Machine
2.1 Anodising Process and Function
The anodising machine is engineered to perform anodising, an electrochemical process predominantly used for aluminum and its alloys. During anodising, the metal component is made the anode in an electrolytic cell. When an electric current is applied, oxygen is evolved at the anode, which then reacts with the aluminum surface to form a protective oxide layer. This oxide layer not only boosts the corrosion resistance of the metal but also serves as a base for further treatments such as coloring or sealing.
2.2 Key Features
Precise Process Control: The anodising machine comes equipped with advanced control systems that allow for accurate regulation of key parameters. Temperature, voltage, current density, and immersion time can all be precisely adjusted. For example, in the production of anodised aluminum for architectural applications, the temperature needs to be maintained within a narrow range (e.g., ± 1°C) to ensure a consistent and high - quality oxide layer thickness. This precision is crucial for achieving the desired properties of the anodised layer, whether it's for decorative or functional purposes.
Customizable Oxide Layer Thickness: Depending on the application, the anodising machine can deposit oxide layers of varying thicknesses. For consumer products like smartphones, a thinner, more aesthetically pleasing layer might be required, while for industrial components exposed to harsh environments, a thicker, more protective layer is necessary. The machine can be programmed to achieve oxide layer thicknesses ranging from a few microns to several tens of microns.
Efficient Agitation and Circulation: To ensure uniform anodising across complex - shaped components, the machine features an efficient agitation and circulation system. This system keeps the electrolyte solution well - mixed, ensuring that all parts of the aluminum component are exposed to the same chemical environment. As a result, the anodised layer is evenly distributed, enhancing the overall quality of the anodised product.
3. Nickel and Chrome Plating Machines
3.1 Nickel Plating Machine
Nickel Plating Benefits and Applications: Nickel plating is highly valued for its excellent corrosion resistance, hardness, and ability to improve the appearance of metal components. The nickel plating machine is designed to deposit a uniform layer of nickel onto a variety of substrates, including steel, brass, and zinc - based alloys. In the automotive industry, nickel - plated parts such as engine components, exhaust systems, and decorative trim pieces benefit from increased wear and corrosion resistance. In the electronics industry, nickel plating is used on connectors to enhance electrical conductivity and prevent oxidation.
Technical Features: The nickel plating machine is equipped with high - precision dosing systems to maintain the optimal chemical composition of the nickel - plating bath. It also has a sophisticated temperature control system, as the temperature of the plating bath significantly affects the quality of the nickel deposit. The machine can operate at a wide range of current densities, allowing for flexibility in plating different types of components. Additionally, the plating tank is made of materials that are highly resistant to the corrosive nature of the nickel - plating solution, ensuring long - term durability.
3.2 Chrome Plating Machine
Chrome Plating Advantages and Uses: Chrome plating is renowned for its bright, reflective finish and high hardness. It is commonly used in applications where both aesthetics and durability are important, such as in the automotive, furniture, and jewelry industries. Chrome - plated automotive bumpers not only provide corrosion protection but also enhance the vehicle's visual appeal. In the jewelry industry, chrome plating can be used to give a lustrous finish to base - metal jewelry.
Machine Specifications: The chrome plating machine is designed to achieve a mirror - like finish on the plated components. It has a unique plating process that involves careful control of the plating solution's composition, temperature, and current density. The machine can handle high - current densities to deposit thick, hard - wearing chrome layers efficiently. To ensure environmental compliance, it is also equipped with a waste treatment system to handle the highly toxic chromium - containing waste generated during the plating process.
4. Tin Plating Line
4.1 Tin Plating Significance and Applications
Tin plating is widely used in the electronics and food packaging industries. In the electronics industry, tin - plated components offer good solderability, electrical conductivity, and corrosion resistance. Tin - plated circuit boards ensure reliable electrical connections during the soldering process. In the food packaging industry, tin - plated steel cans are used to protect food products from spoilage, as tin is non - toxic and provides a barrier against oxygen and moisture.
4.2 Line Components and Operation
The tin plating line consists of multiple stations, including pre - treatment stations for cleaning and activating the substrate surface, the actual plating station, and post - treatment stations for rinsing and passivating the plated components. The line is designed for high - volume production, with a conveyor system that moves the components through each station at a controlled speed. The tin - plating process can be adjusted to deposit different thicknesses of tin, depending on the application requirements. For example, in the case of electronics, a thinner layer of tin may be sufficient for good solderability, while food packaging may require a slightly thicker layer for better corrosion protection.
5. Specifications
Machine type
Electroplating machine
Warranty
1 Year
Weight(kg)
19500
Test Report
Provided
Core components
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter,Trading Company,Seller
Year Established:
2006
Total Annual:
5000000-10000000
Employee Number:
50~100
Ecer Certification：
Verified Supplier
Since our establishment in 2006, Dongguan Precision Test Equipment Co., Ltd has been on an unwavering journey of innovation and leadership in the field of testing equipment.
Service Excellence:
We pride ourselves on offering comprehensive and tailored services. Our OEM and ODM services... Since our establishment in 2006, Dongguan Precision Test Equipment Co., Ltd has been on an unwavering journey of innovation and leadership in the field of testing equipment.
Service Excellence:
We pride ourselves on offering comprehensive and tailored services. Our OEM and ODM services...
