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Energy-saving Thermal Shock Test Chamber: Revolutionizing Environmental Testing Efficiency
In the modern industrial landscape, where environmental testing is of paramount importance, the Energy-saving Thermal Shock Test Chamber emerges as a game-changing solution. This innovative equipment is designed to meet the rigorous demands of various industries while minimizing energy consumption, thereby reducing operational costs and environmental impact.
1. Product Name and Purpose
The Energy-saving Thermal Shock Test Chamber is specifically engineered to subject products to rapid and extreme temperature changes, simulating the thermal stresses they might encounter in real-world applications. It serves a wide range of industries, including electronics, automotive, aerospace, and telecommunications. The primary objective is to evaluate the durability and reliability of products under thermal shock conditions, enabling manufacturers to identify potential weaknesses, optimize product designs, and ensure compliance with industry standards. By incorporating energy-saving features, this chamber not only provides accurate and reliable testing but also contributes to sustainable manufacturing practices.
2. Product Features
Efficient Insulation and Structural Design
The chamber is constructed with high-quality insulation materials that minimize heat transfer between the different temperature zones. The double-wall structure, made of durable stainless steel or other corrosion-resistant alloys, provides excellent thermal insulation and structural integrity. The interior is designed to be smooth and easy to clean, ensuring a contamination-free testing environment. The door is equipped with a reliable sealing mechanism and a viewing window, allowing operators to monitor the test process without disturbing the internal conditions. The overall design is optimized to reduce heat loss and energy consumption, making it an environmentally friendly choice.
Advanced Temperature Control System
The heart of the chamber lies in its sophisticated temperature control system. It can achieve a wide temperature range, typically from -70°C to +150°C, with an accuracy of ±0.5°C. The system utilizes a combination of high-performance refrigeration units, powerful heaters, and a precise PID controller. What sets this chamber apart is its ability to rapidly transition between different temperature settings. It can achieve a temperature change rate of up to 10°C per minute, ensuring that products are exposed to the most severe thermal shock conditions. The control system also features energy-saving modes, such as intelligent standby and optimized compressor operation, which significantly reduce power consumption during non-testing periods and idle times.
Intuitive Control Panel and Data Acquisition Interface
The equipment is equipped with an intuitive control panel that simplifies the operation and parameter setting. Operators can easily adjust the temperature profiles, test durations, and other parameters using a user-friendly interface. The control panel also provides real-time displays of the current temperature, the rate of change, and any alarms or warnings. The chamber is integrated with a comprehensive data acquisition system. It records all relevant test data, such as temperature histories, thermal shock cycles, and any observable changes in the test samples. The data can be stored in a built-in memory or exported to external storage devices for further analysis. The system can also generate detailed test reports in various formats, facilitating easy documentation and sharing of results.
Versatile Sample Fixturing and Placement
The interior of the chamber is designed to accommodate a variety of sample sizes and shapes. It can be equipped with adjustable racks, trays, and custom-made holders to ensure proper positioning and exposure of the test samples. The sample fixturing is made of materials that are resistant to extreme temperatures and do not contaminate the test environment. This flexibility allows for the testing of different products, from small electronic components and connectors to larger automotive parts and aerospace assemblies.
Safety Features and Alarms
To ensure the safety of operators and the integrity of the testing process, the chamber is equipped with a range of safety features. These include over-temperature and over-current protection, emergency stop buttons, and alarms for abnormal temperature fluctuations or equipment malfunctions. The safety features are designed to prevent damage to the chamber, the test samples, and the surrounding environment, providing peace of mind during the testing operation.
3. Specific Parameters
Temperature Range and Accuracy
With a temperature range of -70°C to +150°C and an accuracy of ±0.5°C, the chamber can subject products to a wide spectrum of temperatures. This is crucial for testing products that may be exposed to extreme cold, such as in cryogenic applications, or high heat, like in industrial ovens. The accurate temperature control ensures that the test conditions are precisely maintained, providing reliable and repeatable results.
Rapid Temperature Change Rate
The chamber can achieve a rapid temperature change rate of up to 10°C per minute. This allows for the simulation of real-world scenarios where products may experience sudden temperature shifts, such as in automotive engines during startup or in electronics during thermal shock testing. The ability to quickly change the temperature helps in identifying potential weaknesses in products that may not be apparent under static temperature conditions.
Testing Volume and Payload Capacity
The chamber offers a customizable testing volume, typically ranging from 50L to 500L, depending on the specific model. The payload capacity can handle a significant amount of test samples, with a maximum capacity of up to 200 kg, depending on the size and density of the objects. This allows for efficient testing of a batch of products or a single, relatively large item.
Data Sampling Frequency and Resolution
The data acquisition system samples data at a frequency of up to 150 Hz, providing a detailed record of the temperature changes. The resolution of the temperature data is 0.1°C. This high-resolution data is invaluable for identifying even the slightest trends and potential failure points, allowing for a more accurate assessment of product performance.
4. Product Functions
Accurate Simulation of Thermal Shock Conditions
The primary function of the chamber is to provide a precise and reliable simulation of rapid temperature change conditions. By subjecting products to controlled and extreme thermal shocks, it allows manufacturers and researchers to evaluate their performance and durability. This is crucial for ensuring the quality and reliability of products such as electronics, which may malfunction during thermal shock, or automotive components, which need to withstand temperature fluctuations during operation.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter,Trading Company,Seller
Year Established:
2006
Total Annual:
5000000-10000000
Employee Number:
50~100
Ecer Certification:
Verified Supplier
Since our establishment in 2006, Dongguan Precision Test Equipment Co., Ltd has been on an unwavering journey of innovation and leadership in the field of testing equipment.
Service Excellence:
We pride ourselves on offering comprehensive and tailored services. Our OEM and ODM services... Since our establishment in 2006, Dongguan Precision Test Equipment Co., Ltd has been on an unwavering journey of innovation and leadership in the field of testing equipment.
Service Excellence:
We pride ourselves on offering comprehensive and tailored services. Our OEM and ODM services...