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Low Maintenance Temperature Humidity Vibration Combined Climatic Test Chamber
In the world of laboratory testing and product quality assurance, the Temperature Humidity Vibration Combined Climatic Test Chamber is a powerful and indispensable tool. It is designed to subject various specimens and products to a comprehensive range of environmental conditions, simulating the real-world stresses they might encounter during their lifecycle.
1. Product Name and Purpose
The Temperature Humidity Vibration Combined Climatic Test Chamber is a specialized apparatus used to conduct combined tests of temperature, humidity, and vibration on a wide variety of samples. It finds extensive application in industries such as electronics, automotive, aerospace, and materials research. By precisely controlling and varying temperature, humidity levels, and applying vibration simultaneously or in sequence, it enables the evaluation of how products or materials respond and perform under different environmental stressors. This information is crucial for ensuring the reliability, durability, and quality of products, helping manufacturers to identify potential weaknesses and make improvements before the products reach the market.
2. Product Features
Robust and Controlled Testing Environment
The chamber is constructed from high-quality stainless steel or other corrosion-resistant materials, ensuring its durability and resistance to the harsh conditions within. It is engineered to provide a highly sealed and insulated space, allowing for accurate control of temperature and humidity. The interior is designed with smooth surfaces to prevent any condensation or ice formation that could affect the test results. The chamber is equipped with a powerful refrigeration system, heating elements, and humidification/dehumidification devices, all of which are precisely calibrated and controlled by an advanced computerized control system.
The vibration system is a key component of the chamber. It typically consists of an electromechanical shaker or a hydraulic actuator that can generate a wide range of vibration frequencies and amplitudes. The vibration table is mounted within the chamber and is designed to have a high load-bearing capacity and excellent vibration isolation to ensure that the vibrations are accurately transmitted to the test sample without interference from external sources.
Precision Instrumentation and Measurement Capabilities
The test chamber is fitted with a suite of high-precision sensors. Temperature sensors with a high degree of accuracy and rapid response time are used to monitor and control the temperature within the chamber, typically with an accuracy of ±0.1°C. Humidity sensors, often capacitive or resistive types, measure the relative humidity levels with an accuracy of ±2% RH. The vibration sensors, such as accelerometers, can accurately measure the vibration amplitudes, frequencies, and acceleration levels applied to the sample.
The data acquisition system is capable of recording and storing all the measured parameters in real-time. It can generate detailed reports and graphs that provide a comprehensive analysis of the sample's performance under the combined environmental stresses. The control system allows for easy programming and setting of different test profiles, enabling the simulation of complex environmental scenarios.
Flexible and Customizable Testing Modes
The chamber offers a variety of testing modes. It can conduct single-factor tests, such as only temperature cycling, humidity exposure, or vibration testing, to isolate and study the effect of each individual environmental factor. Additionally, it can perform combined tests where temperature, humidity, and vibration are applied simultaneously or in a specific sequence. For example, a product might be subjected to a high-temperature and high-humidity environment while being vibrated at a certain frequency, mimicking the conditions it could face during transportation in a tropical region. The testing parameters, including temperature range (typically from -70°C to +150°C), humidity range (from 10% to 98% RH), and vibration parameters (frequencies from 5 Hz to 2000 Hz and amplitudes up to several millimeters), can be adjusted according to the specific requirements of the test and the product being evaluated.
3. Specific Parameters
Product name
Temperature Humidity Vibration Combined Climatic Test Chamber
Humi.Range
10%Rh~98%Rh
Computer Interface
RS-232c,USB
Frequency Range
1-3000Hz
Control
Vibration,Cross-Temperature&Humidity
Displacement
100mm
Rate Force
2000kgf
Temp. Range
0°C -20°C -40°C -70°C~150 °C
Temperature Falling Speed
0.1~1.5°C/Min
Temperature Rising Speed
0.1~3.0°CMin
Certification
ISO
4. Product Functions
Accurate Environmental Stress Evaluation
The primary function of the Temperature Humidity Vibration Combined Climatic Test Chamber is to provide a detailed and accurate assessment of how products or materials respond to a combination of environmental stresses. By precisely controlling and measuring temperature, humidity, and vibration, it determines the effects on the physical, chemical, and mechanical properties of the sample. For instance, in the electronics industry, it can reveal if a circuit board will experience solder joint failures or component degradation under specific temperature and vibration conditions. This helps manufacturers to optimize their product designs and select more suitable materials to enhance durability.
The measurement of various parameters during the test also aids in understanding the failure mechanisms. It can identify whether a material cracks due to thermal stress, corrodes in a humid environment, or fails structurally under vibration. This knowledge is invaluable for improving product quality and reliability.
Compliance with Industry Standards and Regulations
Many industries are subject to strict standards and regulations regarding product quality and environmental testing. The test chamber is a reliable tool for ensuring compliance. For example, in the automotive industry, products must meet certain standards for temperature and vibration resistance to ensure their performance and safety during operation. By using this chamber to conduct tests in accordance with relevant standards such as ISO, IEC, or automotive-specific standards, manufacturers can prove that their products meet the necessary requirements, facilitating market access and enhancing consumer confidence.
Regulatory bodies also rely on the accurate test results obtained from this equipment to enforce safety and quality regulations. It serves as a dependable means for inspectors and certifying agencies to determine the suitability of products for use in different applications.
Research and Development Support
In the field of research and development, the chamber is an invaluable asset. It allows scientists and engineers to study the effects of different environmental conditions on new materials and product prototypes. For example, in the development of new polymers, the chamber can be used to evaluate how changes in temperature and humidity affect their mechanical properties and durability. This helps in optimizing the formulation and processing of materials to achieve better performance.
The detailed data provided by the test chamber serves as a roadmap for innovation. It enables researchers to explore new design concepts and materials that can better withstand complex environmental stresses, leading to the development of more advanced and reliable products.
5. Production and Quality Assurance
Stringent Manufacturing Process
The Temperature Humidity Vibration Combined Climatic Test Chamber is manufactured under strict quality control procedures. Each component, from the refrigeration unit to the vibration shaker and the sensors, is carefully sourced and inspected for quality and performance. The assembly process is carried out by highly trained technicians in a clean and controlled environment, ensuring the proper alignment and functionality of all parts.
The calibration of the temperature, humidity, and vibration measurement systems is a critical and regular part of the manufacturing process. It is performed using traceable reference standards to guarantee the accuracy and reproducibility of the test results. Rigorous quality audits and inspections are conducted at various stages of production to maintain the highest level of product quality.
Quality Certification and Validation
Our test chamber has obtained relevant quality certifications and has been validated by independent testing laboratories. It has been proven to provide accurate and reliable test results, conforming to the relevant international and national standards. We also continuously update and improve our product based on the latest technological advancements and customer feedback to ensure its long-term performance and compliance.
6. Application Areas and Success Stories
Electronics Industry
A leading electronics manufacturer used the Temperature Humidity Vibration Combined Climatic Test Chamber to test a new generation of smartphone components. The test results showed that a particular type of connector had a tendency to loosen under a combination of high temperature and vibration. By redesigning the connector and using more suitable materials, they were able to improve the product's reliability and reduce the number of field failures. The company's reputation for quality was enhanced, and they gained a competitive edge in the market.
An electronics research institution utilized the chamber to study the long-term stability of new semiconductor materials. The data obtained helped them develop a new manufacturing process that improved the material's resistance to environmental stress, leading to the production of more durable and efficient semiconductors.
Automotive Industry
An automotive parts manufacturer used the test chamber to evaluate the performance of a new engine control unit (ECU). The combined environmental testing revealed that the ECU had issues with its circuitry in a high-humidity and vibration environment. They were able to make design changes and improve the sealing and component layout, resulting in a more reliable ECU that met the strict automotive industry standards.
A major automotive manufacturer used the chamber to test the durability of their vehicle interiors. By subjecting the materials to temperature, humidity, and vibration cycles, they were able to select more suitable fabrics and plastics that could withstand the rigors of daily use and different climatic conditions, enhancing customer satisfaction.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter,Trading Company,Seller
Year Established:
2006
Total Annual:
5000000-10000000
Employee Number:
50~100
Ecer Certification:
Verified Supplier
Since our establishment in 2006, Dongguan Precision Test Equipment Co., Ltd has been on an unwavering journey of innovation and leadership in the field of testing equipment.
Service Excellence:
We pride ourselves on offering comprehensive and tailored services. Our OEM and ODM services... Since our establishment in 2006, Dongguan Precision Test Equipment Co., Ltd has been on an unwavering journey of innovation and leadership in the field of testing equipment.
Service Excellence:
We pride ourselves on offering comprehensive and tailored services. Our OEM and ODM services...