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Battery Burning Test Machine for Electric Vehicle Battery Testing: Safeguarding the Future of Electric Mobility
In the era of sustainable transportation, electric vehicles (EVs) have emerged as a leading solution. Central to the success and safety of EVs is the performance and reliability of their batteries. The Battery Burning Test Machine designed for electric vehicle battery testing plays a crucial role in ensuring that these power sources meet the highest standards.
1. Product Name and Purpose
This specialized test machine is dedicated to subjecting electric vehicle batteries to comprehensive burning tests. It serves EV manufacturers, battery suppliers, research institutions, and regulatory bodies. The primary goal is to evaluate the battery's response to extreme thermal conditions, replicating potential thermal runaway scenarios that could occur during normal operation, accidents, or charging processes. By precisely analyzing the battery's behavior under such stress, stakeholders can identify and address safety concerns, optimize battery designs, and guarantee compliance with the stringent safety regulations governing the EV industry.
2. Product Features
Sturdy and EV-Specific Construction
The machine is built with a heavy-duty framework, typically made of high-strength steel, to withstand the rigors of battery burning tests. The exterior is designed to be fireproof and heat-resistant, ensuring the safety of the surrounding environment and operators. The interior chamber is lined with a refractory material capable of withstanding temperatures exceeding 1000°C, preventing heat transfer and protecting the machine's structure. The door is engineered for a tight seal, featuring a reliable locking mechanism and a heat-resistant gasket. It also includes a viewing window, usually made of tempered glass with anti-scratch and anti-fog coatings, allowing for clear visual monitoring of the testing process without compromising safety.
Precision Temperature and Flame Control Systems
Temperature Measurement: The machine is equipped with highly accurate temperature sensors that can measure a wide range of temperatures, from ambient to over 1200°C, with an accuracy of ±5°C. These sensors are strategically placed both within the chamber and in direct contact with the battery to provide real-time and detailed temperature data. The data acquisition system records and stores this information, enabling in-depth analysis of the battery's thermal behavior.
Flame Generation and Control: Utilizing advanced flame generation technology, the machine can produce a controlled and adjustable flame. The intensity, duration, and direction of the flame can be precisely set according to specific test requirements. This allows for the simulation of different types of thermal runaway events, such as those caused by internal short circuits or overcharging. The control panel offers intuitive controls for adjusting flame parameters, ensuring repeatable and reliable tests.
Advanced Instrumentation and Data Acquisition
In addition to temperature sensors, the machine is outfitted with a comprehensive suite of sensors. Gas sensors detect the release of potentially hazardous gases during the test, providing valuable insights into the battery's chemical reactions. Pressure sensors measure any pressure build-up within the battery and the chamber, helping to assess the risk of explosion. Voltage and current sensors track the electrical behavior of the battery, allowing for a comprehensive understanding of its performance under stress. These sensors are connected to a state-of-the-art data acquisition system that records and stores all the data. The data can be accessed and analyzed in real-time or retrieved later for in-depth studies. The data acquisition system is highly flexible and can be integrated with EV-specific software and databases, facilitating seamless data transfer and analysis. It can also be configured to send notifications and reports automatically, saving time and effort for the users. Additionally, the control panel includes built-in alarms and safety features that alert operators in case of any abnormal temperature, pressure, gas emissions, or equipment malfunctions.
Enhanced Safety Features and Emergency Shutdown Systems
The Battery Burning Test Machine for EV battery testing places a strong emphasis on safety. It is equipped with multiple safety features, such as automatic fire suppression systems that can quickly extinguish flames in case of an emergency. There are also emergency shutdown buttons located in easily accessible positions around the machine, allowing operators to immediately halt the test if any critical parameters exceed safe limits. The machine is designed to vent any potentially harmful gases in a controlled manner, ensuring the safety of the surrounding air quality. It also has a self-diagnostic system that continuously monitors the health of the equipment and alerts operators to any potential issues before they lead to a failure.
3. Specific Parameters
Chamber Size and Capacity: The machine is available in various chamber sizes to accommodate different electric vehicle battery sizes and configurations. The volume of the chamber can range from a few liters for testing small battery modules to several cubic meters for large battery packs used in commercial EVs. The interior dimensions are optimized for proper air circulation and uniform heat distribution, ensuring that all parts of the battery are exposed to the same thermal conditions.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter,Trading Company,Seller
Year Established:
2006
Total Annual:
5000000-10000000
Employee Number:
50~100
Ecer Certification：
Verified Supplier
Since our establishment in 2006, Dongguan Precision Test Equipment Co., Ltd has been on an unwavering journey of innovation and leadership in the field of testing equipment.
Service Excellence:
We pride ourselves on offering comprehensive and tailored services. Our OEM and ODM services... Since our establishment in 2006, Dongguan Precision Test Equipment Co., Ltd has been on an unwavering journey of innovation and leadership in the field of testing equipment.
Service Excellence:
We pride ourselves on offering comprehensive and tailored services. Our OEM and ODM services...
