Product Specification

Wide-Range Thermal Cycling Test Chamber Combined with Vibration Test System

Our Wide-Range Thermal Cycling Test Chamber combined with a Vibration Test System offers a comprehensive and powerful solution for accelerated stress testing. This integrated equipment allows you to subject your products and components to rapid and extreme thermal cycling while simultaneously applying precise vibration. By accurately simulating the synergistic stresses of real-world operational environments, this system is an indispensable tool for uncovering design flaws, predicting product lifespan, and ensuring the unparalleled durability and reliability of your innovations.

Key Features

• Integrated Multi-Stress Testing: Conducts combined vibration and wide-range temperature cycling in a single, seamless operation. This provides a far more realistic and accelerated simulation of conditions where thermal stress and dynamic loads occur together.

• Rapid Thermal Cycling: The chamber is engineered for exceptionally fast temperature transitions (e.g., up to 20°C/min), crucial for inducing thermal fatigue and accelerating potential failure mechanisms.

• High-Precision Vibration Shaker: Our electrodynamic shaker provides accurate, repeatable, and controlled generation of complex vibration profiles (sine, random, shock, etc.), with the force and frequency range necessary for rigorous testing.

• Wide Temperature Range: Features a broad spectrum of temperature capabilities (e.g., from -70°C to +180°C), allowing for testing under diverse climatic extremes.

• Advanced Integrated Control System: A powerful, intuitive controller seamlessly synchronizes the vibration shaker with the thermal cycling profiles. This enables precise programming and execution of complex, multi-variable test sequences.

• Comprehensive Data Acquisition: Continuously monitors and records all environmental parameters (temperature, vibration data), providing detailed insights and auditable data for analysis, root cause identification, and reliability growth.

• Robust & Durable Construction: Built with industrial-grade components and a high-quality stainless steel interior for longevity and reliability under continuous, demanding combined-stress operation.

• Customizable Test Fixtures: Our engineering team designs and manufactures application-specific fixtures to securely mount diverse products, optimizing stress transmission and ensuring test integrity.

• Enhanced Safety Protocols: Incorporates multiple safety interlocks, emergency stops, and protection mechanisms to safeguard both the equipment and valuable test articles.

Applications

• Automotive Electronics: Accelerated stress screening for ECUs, sensors, and battery management systems against combined engine vibration, road shock, and rapid temperature changes.

• Aerospace & Defense: Highly accelerated life testing for avionics, ruggedized electronics, and satellite sub-assemblies to uncover latent defects early in development.

• Electronics & Semiconductors: Durability testing of PCBs, connectors, and sensitive components under combined thermal and dynamic stresses.

• Energy Storage Systems (ESS): Comprehensive reliability and safety validation for battery cells and modules under combined operational vibrations and climatic extremes.

• Medical Devices: Rigorous accelerated testing of life-critical medical devices and implants to ensure long-term reliability and safety.

• Product Development & Design Validation: Rapidly identifying design margins, performance limits, and potential failure modes in new product development cycles.

Benefits

• Accelerated Reliability Growth: Rapidly uncovers design and manufacturing flaws, allowing for quick iteration and significant improvement in product reliability.

• Reduced Time-to-Market: Speeds up the development cycle by identifying issues early, minimizing costly redesigns and retesting.

• Superior Product Durability: Ensures products are robust enough to withstand extreme real-world conditions, leading to fewer field failures and warranty claims.

• Comprehensive Stress Application: The combination of wide-range thermal cycling and vibration provides the most realistic and aggressive stress profile for revealing weaknesses.

• Cost-Effective Quality Improvement: Identifies defects before they become costly field failures, reducing overall quality-related expenses.

Technical Specifications 

 
Shaker 

Ready to elevate your product testing with the most realistic and comprehensive environmental simulations? Contact our experts today to discuss your requirements for a Wide-Range Thermal Cycling Test Chamber combined with a Vibration Test System.