Zibo Tongpu Vacuum Equipment Co., Ltd.
| Payment Terms | T/T |
| Supply Ability | 50 sets/year |
| Delivery Time | 10-100 working days |
| Packaging Details | Wooden box or container |
| Productname | Lost Foam Casting Equipment |
| Pouringtemperaturerange | 700°C to 1600°C |
| Patternmakingmethod | Foam pattern molding |
| Applicationindustries | Automotive, Machinery, Aerospace, Construction |
| Color | Default blue, customizable |
| Moldmaterial | Polystyrene Foam |
| Application | Motor Housing Castings |
| Equipmenttype | Casting Equipment |
| Moldingmethod | Unbonded Sand Molding |
| Automationlevel | Semi-automatic / Fully automatic |
| Environmentalprotection | Low emission and eco-friendly process |
| Brand Name | TOVAC |
| Model Number | 5,000 tons/year |
| Place of Origin | Shandong, China |
View Detail Information
Explore similar products
Machine Tool Lost Foam Casting Equipment with Reduced Finishing Recyclable Sand
TOVAC Motor Housing Lost Foam Casting Equipment Automation With PLC Control
Lost Foam Casting Equipment Process Flexibility For Wear Resistant Castings Jaw
Lost Foam Casting Manufacturers Equipment For Machine Tool EPC Casting
Product Specification
| Payment Terms | T/T | Supply Ability | 50 sets/year |
| Delivery Time | 10-100 working days | Packaging Details | Wooden box or container |
| Productname | Lost Foam Casting Equipment | Pouringtemperaturerange | 700°C to 1600°C |
| Patternmakingmethod | Foam pattern molding | Applicationindustries | Automotive, Machinery, Aerospace, Construction |
| Color | Default blue, customizable | Moldmaterial | Polystyrene Foam |
| Application | Motor Housing Castings | Equipmenttype | Casting Equipment |
| Moldingmethod | Unbonded Sand Molding | Automationlevel | Semi-automatic / Fully automatic |
| Environmentalprotection | Low emission and eco-friendly process | Brand Name | TOVAC |
| Model Number | 5,000 tons/year | Place of Origin | Shandong, China |
| High Light | 700°C to 1600°C Pouring Temperature Lost Foam Casting Equipment ，Semi-automatic / Fully automatic Lost Foam Casting Production Line ，Low emission and eco-friendly process Motor Housing Casting Equipment | ||
Lost foam casting production lines for casing-type castings are widely used in the large-scale manufacturing of motor housings, pump bodies, valve bodies, and similar components, thanks to their advantages of high efficiency and mass production capability. Through a series of innovative designs, we transform the advantages of the lost foam casting process into a stable and compact industrial production rhythm, making the line a core driver for capacity expansion and cost reduction.
The lost foam casting production line for motor housings performs particularly well in the following application scenarios:
1. Series Products with Uniform Dimensions and Similar Structures
When producing series products with similar sizes and structures, such as motor housings, the foam patterns, sand boxes, and gating systems can be standardized. While retaining the flexibility to accommodate a certain range of product changes, the line achieves assembly-line efficiency, enabling rapid product changeover and large-scale output.
2. Clustered Mold Burying with Consistent Quality
We adopt a “pattern tree” clustered pouring technology, in which multiple foam patterns of casing parts are connected through a shared gating system to form a “pattern tree.” With a single mold burying operation, multiple castings are formed simultaneously. Under the same gating system, the castings exhibit high consistency in metallographic structure and mechanical properties. This approach reduces the proportion of gates and risers, improving process yield and molten metal utilization.
3. High Level of Automation and Fast Molding Speed
The production line is equipped with automated molding stations, enabling fully automated operations including pattern placement, sand filling, and vibration compaction. The molding cycle per flask can be reduced to as short as 3 minutes. An intelligent negative pressure control system automatically engages and maintains a constant optimal negative pressure, ensuring complete mold filling and smooth gas evacuation.
4. Compact Production Rhythm and Lean Process Design
The entire line adopts a linear or circular layout, with precisely calculated and balanced takt times at each station. Seamless process integration and compact automatic circulation enable continuous, high-efficiency, 24/7 production.
Compared with other lost foam casting production lines, the motor housing casting lost foam production line has the following distinctive characteristics, which impose different requirements on line layout and equipment selection:
1,Clustered mold burying, resulting in a larger overall mold size.
2,Faster production takt with more process steps.
3,Products are predominantly thin-walled castings, requiring the selection of an appropriate box handling and demolding method.
The motor housing casting lost foam production line is a proven large-scale production solution. In the mass manufacturing of casing-type castings, process stability and cost control are critical. Our technical team provides comprehensive support, ranging from casting process optimization and pattern tree design to production takt planning, ensuring that the production line is commissioned in optimal condition and delivers a rapid return on investment.
Company Details
Business Type:
Manufacturer
Year Established:
2005
Total Annual:
8,000,000-10,000,000
Employee Number:
100~200
Ecer Certification：
Verified Supplier
Zibo Tongpu Vacuum Equipment Co., Ltd. is located in the industrial machinery manufacturing base of China, the hometown of QlLU culture----.Gaoqing economic development zone, Zibo city of Shandong province. Zibo Tongpu is a professional manufacturer that specialized in lost form and V-method ca... Zibo Tongpu Vacuum Equipment Co., Ltd. is located in the industrial machinery manufacturing base of China, the hometown of QlLU culture----.Gaoqing economic development zone, Zibo city of Shandong province. Zibo Tongpu is a professional manufacturer that specialized in lost form and V-method ca...
Get in touch with us
Leave a Message, we will call you back quickly!