Low emission customizable lost foam casting production line with integrated

Product Specification

Company Profile

Zibo Tongpu Vacuum Equipment Co., Ltd. is a national high-tech enterprise deeply engaged in the vacuum equipment and casting equipment industries. Founded in 2005 with a registered capital of 10 million RMB, the company is located in Zibo, Shandong, an important manufacturing base for the machinery industry in China.

The company focuses on the research, development, manufacturing, and sales of lost foam casting and V-process casting production lines, vacuum pumps, and vacuum systems. It is one of the earliest specialized manufacturers in this field in China, with solid technical accumulation and a comprehensive service capability across the entire industry chain. The company provides systematic solutions ranging from individual equipment to complete line engineering for its customers.

1)Scale and Capacity

The company occupies over 14,000 square meters, with a building area of more than 8,000 square meters. It has a dedicated R&D center, testing center, and fully equipped production workshops for mechanical processing, riveting and welding, and assembly, ensuring stable and controllable product quality.

2)Technology and Qualifications

The company holds 26 independent intellectual property patents. It has passed ISO9001 quality management system certification and has been recognized as a national high-tech enterprise, a technology-based small and medium-sized enterprise, and a provincial innovation-oriented small and medium-sized enterprise. The technical team comprises several senior engineers who independently develop vacuum pumps and lost foam casting and V-process casting production lines. The company also has experienced casting process engineers in the lost foam and V-process casting fields, with strong theoretical knowledge and rich on-site practical experience, providing services in lost foam and V-process vacuum casting.

Product Profile

The company's products cover two main core areas:

Casting Equipment Series: Fully automated, semi-automated, and customized simple lost foam casting production lines, V-process casting production lines, catering to different scale and process needs.

Vacuum Equipment Series: 2BV/2BE series water ring vacuum pumps, various vacuum units, and vacuum station systems.

Production and Scale Advantages

Modern Manufacturing Facilities: Standardized workshops, flexible production lines, and advanced processing equipment.

Production Capacity: Meets both mass production and customized production requirements, with controllable delivery cycles.

Full Process Production Capability: From parts processing, casting, welding, and assembly to machine debugging, forming a closed-loop production chain.

Lost foam casting production lines

Lost foam casting (also known as solid pattern casting) is a new casting method in which wax or foam patterns similar in size and shape to casting are bonded and combined into pattern clusters, coated with refractory coating and dried, then embedded in dry quartz sand and vibrated to form the mold. Under negative pressure, the liquid metal is poured, causing the patterns to vaporize and the liquid metal to occupy the pattern positions, which then solidifies and cools to form the casting. According to the requirements the lost foam casting process, its sand treatment line should have the following functions: sand dropping, screening, air separation, magnetic separation, cooling, storage, and dust removal. Generally sand treatment lines are divided by their sand processing capacity per hour into 5t/h, 10t/h, 20t/h, and 3t/h, to be selected for different