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Shanghai Husu M&E Technology Co., Ltd

  • China,Shanghai ,Shanghai
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China Class 240 CCAQY(F)-2/240 Polyimide Enamelled Copper Clad Aluminium Round Wire |
China Class 240 CCAQY(F)-2/240 Polyimide Enamelled Copper Clad Aluminium Round Wire |

  1. China Class 240 CCAQY(F)-2/240 Polyimide Enamelled Copper Clad Aluminium Round Wire |
  2. China Class 240 CCAQY(F)-2/240 Polyimide Enamelled Copper Clad Aluminium Round Wire |
  3. China Class 240 CCAQY(F)-2/240 Polyimide Enamelled Copper Clad Aluminium Round Wire |
  4. China Class 240 CCAQY(F)-2/240 Polyimide Enamelled Copper Clad Aluminium Round Wire |

Class 240 CCAQY(F)-2/240 Polyimide Enamelled Copper Clad Aluminium Round Wire |

  1. MOQ: 5 Kgs
  2. Price: 30.00-80.00 USD/Kg
  3. Get Latest Price
Payment Terms T/T
Supply Ability 10 tons/Month
Delivery Time 5-7 days
Packaging Details Spools, Cartons, Wooden Boxes
Thermal Class 240 (Up to 260°C Peak)
Wire Shape Round
Standard Compliance IEC, UL (depending on manufacturer)
Application Transformers, motors, inductors, coils
Conductor Material Copper Clad Aluminium (15% Cu / 85% Al by volume)
Color Varies (commonly natural)
Insulation Material Aromatic Polyimide (PI)
Diameter Range 0.17 mm – 0.90 mm (Custom available up to 1.00mm)
Cut-Through Temperature ≥ 450°C
Conductivity ~65-72% IACS
Weight vs Copper ~47%
Packaging PT-10, PT-15 spools
Brand Name CHINGCUNG
Model Number CCAQY(F)-2/240
Certification RoHS
Place of Origin Jiangsu

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Product Specification

Payment Terms T/T Supply Ability 10 tons/Month
Delivery Time 5-7 days Packaging Details Spools, Cartons, Wooden Boxes
Thermal Class 240 (Up to 260°C Peak) Wire Shape Round
Standard Compliance IEC, UL (depending on manufacturer) Application Transformers, motors, inductors, coils
Conductor Material Copper Clad Aluminium (15% Cu / 85% Al by volume) Color Varies (commonly natural)
Insulation Material Aromatic Polyimide (PI) Diameter Range 0.17 mm – 0.90 mm (Custom available up to 1.00mm)
Cut-Through Temperature ≥ 450°C Conductivity ~65-72% IACS
Weight vs Copper ~47% Packaging PT-10, PT-15 spools
Brand Name CHINGCUNG Model Number CCAQY(F)-2/240
Certification RoHS Place of Origin Jiangsu

 COPPER CLAD ALUMINIUM (15% Cu Vol.)

CCAQY(F)-2/240

Aromatic Polyimide Enamelled Copper Clad Aluminium Round Wire

 Class 240 | Grade 2

Heavy Build 

IEC 60317-46

NEMA MW16-C

GB/T 6109.22


 Why 15% Copper Clad Aluminium (CCA) ?

Our CCAQY(F)-2/240 features a 15% copper volume fraction — significantly higher than standard 10% CCA wires. This premium composition delivers superior electrical conductivity, enhanced solderability, and better corrosion resistance while maintaining excellent weight savings over pure copper.

Higher Conductivity

~65-72% IACS — outperforming standard 10% CCA (62-68%) and far exceeding pure aluminium.

~50% Lighter than Copper

Density ~4.2 g/cm³ — reduces total coil weight while maintaining excellent mechanical integrity.

Superior Solderability

Thicker copper outer layer ensures reliable soldering — no special fluxes or techniques required.

Why 15% Volume Ratio? Our 15% copper volume fraction provides a thicker copper outer layer compared to standard 10% CCA. This results in: Higher conductivity (65-72% vs 62-68% IACS), Better heat dissipation, Enhanced corrosion resistance, and More reliable solder joints — making it the preferred choice for demanding applications.


 Material Comparison: 15% CCA vs Copper vs Aluminium

Property

CCAQY(F)-2/240
(15% Cu Volume)

Pure Copper (Cu)

Pure Aluminium (Al)

Density (g/cm³)

~4.2

8.89

2.70

Conductivity (%IACS)

~65-72%

~100%

~61%

Weight vs Copper

~47%

100% (Reference)

~30%

Solderability

Excellent (15% Cu layer)

Excellent

Difficult

Corrosion Resistance

Very Good (Thicker Cu layer)

Excellent

Moderate


 Technical Specifications (Grade 2 / Heavy Build)

Model Number

CCAQY(F)-2/240

Thermal Class

240 (Up to 260°C Peak)

Insulation Material

Aromatic Polyimide (PI)

Conductor Material

Copper Clad Aluminium (15% Cu / 85% Al by volume)

Diameter Range

0.17 mm – 0.90 mm (Custom available up to 1.00mm)

Film Grade

Grade 2 (Heavy Build) — Grade 1 available on request

Cut-Through Temperature

≥ 450°C

Copper Volume Fraction

~15% (thicker outer layer) — ensures superior conductivity & solderability


 Product Description

The CHINGCUNG CCAQY(F)-2/240 Copper Clad Aluminium Enamelled Wire features a premium bimetallic conductor — an aluminium core metallurgically bonded with a 15% copper volume fraction outer layer. This higher copper content delivers superior electrical performance compared to standard 10% CCA wires.

The aromatic polyimide insulation (Class 240) provides exceptional thermal stability, chemical resistance, and radiation tolerance — making this wire an ideal choice for aerospace coils, automotive actuators, high-frequency transformers, and applications where weight reduction, cost control, and reliable conductivity are critical.


 Performance Advantages

450°C Cut-Through

Withstands extreme overloads without insulation failure.

65-72% IACS Conductivity

15% copper volume delivers higher conductivity than standard CCA.

Reliable Solderability

Thicker copper layer ensures strong, consistent solder joints.

Chemical Resistance

Resists refrigerants, oils, and diluted acids.


 Dimensional Data (Grade 2 / Heavy Build)

Based on IEC/NEMA standards. Complete range 0.17mm – 0.90mm available.

Conductor Dia. (mm)

Tolerance (±mm)

Min. Film Increase (mm)

Max. Overall Dia. (mm)

Breakdown Voltage (Min)

0.17

±0.003

0.025

0.205

≥ 2800V

0.20

±0.003

0.027

0.239

≥ 3000V

0.25

±0.004

0.032

0.297

≥ 3500V

0.30

±0.004

0.035

0.352

≥ 4000V

0.35

±0.005

0.038

0.406

≥ 4200V

0.40

±0.005

0.040

0.459

≥ 4400V

0.50

±0.005

0.045

0.566

≥ 4600V

0.60

±0.006

0.050

0.674

≥ 4800V

0.70

±0.007

0.053

0.779

≥ 5000V

0.80

±0.008

0.056

0.884

≥ 5200V

0.90

±0.009

0.060

0.989

≥ 5400V

*Grades 1 (Single Build) and custom diameters available on request. Contact our technical team.


 Target Applications

        ·         Aerospace coils & actuators

        ·         Automotive sensors & solenoids

        ·         High-frequency transformers

        ·         Portable power tools

        ·         Medical equipment motors

        ·         Defense electronics

        ·         EV auxiliary motors

        ·         Hermetic compressors

        ·         Electromagnetic pumps


 Why CHINGCUNG for 15% CCA Enamelled Wire?

 Premium 15% Cu Volume

Higher copper content than standard CCA wires — delivering superior conductivity, solderability, and corrosion resistance.

 Integrated Production

Own factories with 100+ tons monthly capacity for specialty wires.

 Global Logistics

Shanghai-based with strategic freight partners — fast worldwide delivery.

 Packaging: PT-10, PT-15 spools | Vacuum-sealed moisture protection
 MOQ: Flexible — sample orders welcome for qualification
️ Lead Time: 5-7 days for samples; 15-20 days for bulk orders


Need a Reliable 15% CCA Enamelled Wire?

Contact our technical sales team for a quote or free sample evaluation.


Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter,Trading Company,Seller

  • Year Established:

    2015

  • Total Annual:

    1,000,000-10,000,000

  • Employee Number:

    100~110

  • Ecer Certification:

    Verified Supplier

Shanghai Husu M&E Technology Co., Ltd has been a reliable supplier of high-performance enameled wires since 2015. Under our brand CHINGCUNG, we serve global manufacturers with quality products and professional service.   EVMagnetWire.com is our dedicated platform for regular enameled ... Shanghai Husu M&E Technology Co., Ltd has been a reliable supplier of high-performance enameled wires since 2015. Under our brand CHINGCUNG, we serve global manufacturers with quality products and professional service.   EVMagnetWire.com is our dedicated platform for regular enameled ...

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Get in touch with us

  • Reach Us
  • Shanghai Husu M&E Technology Co., Ltd
  • Building 13, NO. 518 Xinzhuan Road, Songjiang District, Shanghai, China, 201612
  • https://www.evmagnetwire.com/

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