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Guangzhou Quanhang Construction Machinery Co., Ltd.
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EC360/Laiwo 360/330 Universal Drive Gear: Core Analysis of Mining Quality I. Core Features: Customized for Mining Conditions • Heavy-Duty Adaptation: The tooth profile adopts a 'deep tooth + rounded corner reinforcement' design, which is compatible with the high-intensity operations of crushing stones and hard soil in mining environments, effectively reducing the risk of tooth breakage and chipping; General and efficient: Precisely compatible with Liewo 360/330 excavators, compatible with EC360 drive system, hole position CNC machining, direct installation without debugging, saving installation time; Longevity Advantage: In heavy-duty mining environments, the service life is more than twice that of ordinary drive gears, reducing the frequency of equipment downtime for replacement. II. Process: Military-grade forging + Reinforcement treatment Integral forging: Formed using a 1200-ton press for integral forging, avoiding stress Carburizing and quenching process: The tooth surface undergoes deep carburizing (carburizing layer thickness 2.5-3mm) followed by high-frequency quenching treatment, achieving a surface hardness of 58-62HRC. The core maintains toughness, thus combining wear resistance and fracture resistance. Precision Machining: Both tooth profiles and mounting holes are processed using five-axis CNC machine tools, with tolerances controlled within 0.05mm to ensure啮合精度 (meshing accuracy) with the track and sprocket. III. Material: Mine-grade wear-resistant high manganese steel Higher hardness: Under normal temperature, the hardness is ≥220HBW. After impact, work hardening occurs on the surface, and the hardness can be increased to above 500HBW; • Better toughness: Fracture toughness KIC ≥ 150 MPa・m¹/², capable of withstanding frequent impacts in mining operations Abrasion-resistant: Under gravel abrasion conditions, its wear resistance is 3-4 times that of 45# steel IV. Core Value of Mine Quality Adapted for heavy-duty mining scenarios to reduce equipment failure and downtime Long service life reduces the cost of replacing parts, saving more than 60% on overall usage costs; High meshing accuracy ensures the transmission efficiency of the equipment and reduces power loss.
驱动齿的生产工艺流程
Production Process Flow
Production Process of Drive Gear
1
Modeling sprocket
2
Casting
3
Annealing
4
Sandblasting
5
Drive gear rail surface quenching
6
Tempering of the driving gear
7
Drive turbine plus processing
8
Prepare the paint for the drive gear
9
Apply the drive gear
10
The paint on the drive gear dries and is stored in the warehouse
High manganese steel integral forging + surface carbonitriding and quenching, hardness ≥58HRC, impact resistance and wear resistance improved by 40%
Compatible models
Compatible with Lewo 360, Lewo 330 excavators, and compatible with EC360 excavator drive system
Mining Working Condition Advantages
Tooth-shaped reinforcement design, suitable for heavy-duty rock crushing/earthwork operations, reduces the probability of tooth chipping/breakage, and the service life is twice that of the standard model.
Installation Features
Precise CNC machining of hole positions, direct installation without adjustment, compatible with original factory chassis transmission structure
After-sales guarantee
6-month quality warranty under mining conditions, supporting return and exchange for wear detection
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
1998
Total Annual:
5000000-10000000
Employee Number:
50~100
Ecer Certification:
Site Member
The company specializes in the development, manufacturing (casting, forging, heat treatment) and sale of spare parts of construction machinery such as Front idler, Sprocket, Track roller (bottom roller), Carrier roller (top roller), Track link, Idler yoke, Cutting edge and end bit, Track shoe, Tight... The company specializes in the development, manufacturing (casting, forging, heat treatment) and sale of spare parts of construction machinery such as Front idler, Sprocket, Track roller (bottom roller), Carrier roller (top roller), Track link, Idler yoke, Cutting edge and end bit, Track shoe, Tight...