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{"title":"Cotton Dregs Fertilizer Granulator Machine with Ball Shape Granules 98% Pellet","imgUrl":"https:\/\/img.chinax.com\/nimg\/5b\/01\/a2a9370d9114e1408c6f61f1f30c-200x200-1\/cotton_dregs_fertilizer_granulator_machine_with_ball_shape_granules_98_25_pellet_rate_and_1500mm_disc_dimension.jpg","attrs":{"Brand Name":"Shenghong","Model Number":"SHY-1500-3","Certification":"BV, SGS, ISO","Place of Origin":"Zhengzhou, China"}}
{"title":"Organic Fertilizer Granulator Machine with High Ball Forming Rate No Return","imgUrl":"https:\/\/img.chinax.com\/nimg\/57\/d3\/3930fa9d79f8236eda56b3d4862f-200x200-1\/organic_fertilizer_granulator_machine_with_high_ball_forming_rate_no_return_material_and_good_strength.jpg","attrs":{"Brand Name":"Shenghong","Model Number":"SHY","Certification":"BV, SGS, ISO","Place of Origin":"Zhengzhou, China"}}
{"title":"1200mm Disc Dimension Organic Fertilizer Granulator with 98% Pellet Rate and 0.8","imgUrl":"https:\/\/img.chinax.com\/nimg\/0b\/ad\/80c2a6317bd09fbdd042dd119aca-200x200-1\/1200mm_disc_dimension_organic_fertilizer_granulator_with_98_25_pellet_rate_and_0_8_5mm_pellet_size.jpg","attrs":{"Brand Name":"Shenghong","Model Number":"SHY-1200-3","Certification":"CE, SGS, ISO","Place of Origin":"Zhengzhou, China"}}
{"title":"Automatic Poultry Manure Pellet Machine with 5-15 t\/h Capacity and Energy Saving","imgUrl":"https:\/\/img.chinax.com\/nimg\/34\/fd\/264078fe69b9a0b26fa6b80dc123-200x200-1\/automatic_poultry_manure_pellet_machine_with_5_15_t_2fh_capacity_and_energy_saving_for_organic_fertilizer_production.jpg","attrs":{"Brand Name":"Shenghong","Model Number":"SHZ2-60\/120~SHZ2-120\/220","Certification":"BV ISO SGS","Place of Origin":"Zhengzhou China"}}
{"title":"3-30mm Diameter Organic Fertilizer Granulator Machine for Cow Dung Raw Material","imgUrl":"https:\/\/img.chinax.com\/nimg\/00\/ac\/cab2ee8bf76bc9a9b5f53a5aece0-200x200-1\/3_30mm_diameter_organic_fertilizer_granulator_machine_for_cow_dung_raw_material_with_30kw_power.jpg","attrs":{"Brand Name":"Shenghong","Model Number":"SHZ2-60\/120~SHZ2-120\/220","Certification":"BV ISO SGS","Place of Origin":"Zhengzhou China"}}
Disc granulator is a crucial component in organic fertilizer equipment that directly impacts the quality of granular organic fertilizer. It affects the roundness, uniformity, and fertilizer retention and water retention performance of the final product.
Organic Fertilizer Production Process
Centrifugal Granulation: The disc granulator utilizes centrifugal force for pellet formation. Initial processing involves fermenting livestock and poultry manure with appropriate auxiliary materials in fermentation tanks.
Crushing and Mixing: Fermented organic fertilizer raw materials are crushed to appropriate particle size, transported to horizontal mixers for blending, then conveyed to granulator feeding bins.
Feeding and Granulation: Powdered raw materials are evenly fed into the disc granulator. Automatic moisture spray systems maintain optimal material humidity. Centrifugal force and disc friction create axial rolling that forms organic fertilizer particles.
Drying and Cooling: Moisture-rich particles are conveyed to drum dryers where heat energy converts during tumbling. After reaching proper moisture content, particles are cooled and sent to screening machines for classification.
Screening and Coating: Qualified particles proceed to coating machines; unqualified particles return to crushing and mixing processes for re-granulation.
Packing and Warehousing: Coated particles are measured and packaged using automatic weighing scales before storage.
Dust Removal: Comprehensive dust control using cyclone collectors or water curtain wet dust removal systems with three-stage treatment for emission compliance.
Disc Granulation Advantages
Real-time Monitoring: Direct observation of granulation process allows immediate adjustments when abnormalities occur.
Adjustable Particle Size: Granule size can be controlled by adjusting disc inclination angle and rotation speed, offering wide particle size control range.
Efficient Production: Short production process with uncomplicated structure and relatively small equipment investment, ideal for small and medium-sized enterprises.
Zhengzhou Shenghong Heavy Industry Technology Co.,Ltd.(Short for “Shenghong”)is recognized globally as an expert in process design and equipment manufacturer on fertilizer industry, including organic fertilizer production line with 5000 to 100000 tons per year and compound fertilize... Zhengzhou Shenghong Heavy Industry Technology Co.,Ltd.(Short for “Shenghong”)is recognized globally as an expert in process design and equipment manufacturer on fertilizer industry, including organic fertilizer production line with 5000 to 100000 tons per year and compound fertilize...
