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{"title":"6t\/H Capacity Disc Granulator for Ball Shape Granules with Adjustable Disc","imgUrl":"https:\/\/img.chinax.com\/nimg\/02\/4e\/100301b00a3606030198de507b5b-200x200-1\/6t_2fh_capacity_disc_granulator_for_ball_shape_granules_with_adjustable_disc.jpg","attrs":{"Brand Name":"Shenghong","Model Number":"SHQ series","Certification":"SGS BV ISO","Place of Origin":"Zhengzhou China"}}
{"title":"Organic Fertilizer Manufacturing Production Line in Fertilizer Production","imgUrl":"https:\/\/img.chinax.com\/nimg\/12\/b7\/a00c8690e432b772b860235035b1-200x200-1\/organic_fertilizer_manufacturing_production_line_in_fertilizer_production.jpg","attrs":{"Brand Name":"Shenghong","Model Number":"SHP","Certification":"BV, SGS, ISO","Place of Origin":"Zhegzhou, Henan Province China"}}
{"title":"Cotton Dregs Fertilizer Granulator Machine with Ball Shape Granules 98% Pellet","imgUrl":"https:\/\/img.chinax.com\/nimg\/5b\/01\/a2a9370d9114e1408c6f61f1f30c-200x200-1\/cotton_dregs_fertilizer_granulator_machine_with_ball_shape_granules_98_25_pellet_rate_and_1500mm_disc_dimension.jpg","attrs":{"Brand Name":"Shenghong","Model Number":"SHY-1500-3","Certification":"BV, SGS, ISO","Place of Origin":"Zhengzhou, China"}}
{"title":"The particle rounding machine has no return material, high ball forming rate,","imgUrl":"https:\/\/img.chinax.com\/nimg\/57\/d3\/3930fa9d79f8236eda56b3d4862f-200x200-1\/the_particle_rounding_machine_has_no_return_material_2c_high_ball_forming_rate_2c_and_good_strength_organic_fertilizer_granu.jpg","attrs":{"Brand Name":"Shenghong","Model Number":"SHY","Certification":"BV, SGS, ISO","Place of Origin":"Zhengzhou, China"}}
{"title":"1200mm Disc Dimension Organic Fertilizer Granulator with 98% Pellet Rate and 0.8","imgUrl":"https:\/\/img.chinax.com\/nimg\/0b\/ad\/80c2a6317bd09fbdd042dd119aca-200x200-1\/1200mm_disc_dimension_organic_fertilizer_granulator_with_98_25_pellet_rate_and_0_8_5mm_pellet_size.jpg","attrs":{"Brand Name":"Shenghong","Model Number":"SHY-1200-3","Certification":"CE, SGS, ISO","Place of Origin":"Zhengzhou, China"}}
{"title":"Automatic Poultry Manure Pellet Machine with 5-15 t\/h Capacity and Energy Saving","imgUrl":"https:\/\/img.chinax.com\/nimg\/34\/fd\/264078fe69b9a0b26fa6b80dc123-200x200-1\/automatic_poultry_manure_pellet_machine_with_5_15_t_2fh_capacity_and_energy_saving_for_organic_fertilizer_production.jpg","attrs":{"Brand Name":"Shenghong","Model Number":"SHZ2-60\/120~SHZ2-120\/220","Certification":"BV ISO SGS","Place of Origin":"Zhengzhou China"}}
{"title":"3 - 30mm Diameter Organic Fertilizer Granulator Machine Cow Dung Raw Material","imgUrl":"https:\/\/img.chinax.com\/nimg\/00\/ac\/cab2ee8bf76bc9a9b5f53a5aece0-200x200-1\/3_30mm_diameter_organic_fertilizer_granulator_machine_cow_dung_raw_material_type.jpg","attrs":{"Brand Name":"Shenghong","Model Number":"SHZ2-60\/120~SHZ2-120\/220","Certification":"BV ISO SGS","Place of Origin":"Zhengzhou China"}}
Organic Fertilizer Disc Type Powder Ball Granulator
Disc granulator, also known as pelletizer, pellet machine, spheronizer, or mud pellet machine, is a mature granulating technology with extensive applications across multiple industries. This versatile equipment serves fertilizer, chemical, pharmaceutical, food, and handicraft sectors, with specific naming conventions varying by industry application. Material construction options include carbon steel and stainless steel to meet diverse operational requirements.
Organic Fertilizer Production Process
The disc granulator employs centrifugal force technology for pellet formation through a comprehensive production workflow:
Initial Fermentation: Livestock and poultry manure undergoes fermentation in specialized tanks with appropriate auxiliary materials to achieve complete decomposition
Crushing and Mixing: Fermented organic materials are crushed to optimal particle size, transported to horizontal mixers for homogenization, then conveyed to granulator feed bins
Feeding and Granulation: Powdered materials are uniformly fed into the disc granulator; automated moisture systems maintain optimal humidity levels; centrifugal force and disc friction create axial rolling action that forms uniform organic fertilizer pellets
Drying and Cooling: Moisture-rich pellets move through drum dryers with heat conversion systems, then to coolers for temperature reduction before screening
Screening and Coating: Drum screening machines separate qualified particles for coating processes; substandard materials return to crushing and mixing stages
Packaging and Storage: Coated particles undergo automated weighing and packaging before final warehousing
Dust Control: Comprehensive dust management through cyclone collectors or water curtain wet dust removal systems ensures environmental compliance
Disc Granulation Advantages
Real-time Monitoring: Direct observation of granulation process enables immediate adjustments for optimal performance
Adjustable Particle Size: Granule dimensions controlled through disc inclination angle and rotation speed adjustments with wide customization range
Streamlined Production: Compact process structure with minimal equipment investment ideal for small to medium enterprises
Machine Characteristics
Premium Construction: Single-molded carbon steel plate construction ensures high flatness, smooth operation, and aesthetic appeal
Durable Framework: Standard profile materials with precision welding deliver exceptional strength and longevity
Efficient Power: Pure copper motor delivers powerful, energy-efficient operation with minimal maintenance requirements and comprehensive warranty coverage
Operational Flexibility: Adjustable disc angles enable precise control over granule size and shape according to specific application needs
Zhengzhou Shenghong Heavy Industry Technology Co.,Ltd.(Short for “Shenghong”)is recognized globally as an expert in process design and equipment manufacturer on fertilizer industry, including organic fertilizer production line with 5000 to 100000 tons per year and compound fertilize... Zhengzhou Shenghong Heavy Industry Technology Co.,Ltd.(Short for “Shenghong”)is recognized globally as an expert in process design and equipment manufacturer on fertilizer industry, including organic fertilizer production line with 5000 to 100000 tons per year and compound fertilize...
