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{"title":"Cylinder Type Flat Die Press Granulator Organic Fertilizer Production Line","imgUrl":"https:\/\/img.chinax.com\/nimg\/b9\/c5\/ffae7e8d6c6de523b0a49c65974f-200x200-1\/cylinder_type_flat_die_press_granulator_organic_fertilizer_production_line.jpg","attrs":{"Raw Material":"Organic or Fermentation Matters","Service":"Long Term","Application":"Making Fertilizer Granules","Working Condition":"Durable"}}
China Chicken Manure Organic Fertilizer Production Line with Fermentation System
Chicken manure is a high-quality organic fertilizer containing pure nitrogen, phosphorus (P₂O₅), and potassium (K₂O) of approximately 1.63%, 1.54%, and 0.085% respectively. Before application, chicken manure must be decomposed using a decomposing agent to inactivate parasites, eggs, and infectious bacteria while also deodorizing the material.
The production line primarily consists of:
Fermentation system
Drying system
Deodorization and dust removal system
Crushing system
Batching system
Mixing system
Granulation system
Screening system
Finished product packaging system
Production Process
Efficient compound strains and their expansion techniques
Advanced raw material blending technology and biological fermentation system
Best special fertilizer formula technology
Reasonable secondary pollution control technology
Fertilizer production equipment design and manufacturing technology
Working Principle
Production Process:
Raw material selection (chicken manure, etc.) → Dry sterilization → Batch mixing → Granulation → Cooling screening → Metering sealing → Finished product storage.
Comprehensive Production Process:
Organic fertilizer raw materials (animal manure, domestic garbage, dead branches, biogas residue, waste bacteria, etc.) are fermented and then pulverized using a semi-wet material pulverizer. Elements such as NPK (nitrogen, phosphorus pentoxide, potassium chloride, ammonium chloride, etc.) are added to achieve required mineral element standards. The mixture is then stirred by a mixer, enters the granulation mechanism to form particles, is dried, and sieved through a screening machine. Qualified products are packaged while unqualified materials return to the granulators for reprocessing.
The proper combination of raw material fineness is crucial for the organic fertilizer production process. Based on Tongda Heavy Industry experience, the fineness distribution should be: 100-60 mesh raw materials (30%-40%), 60 mesh to 1.00mm diameter raw materials (approximately 35%), and 1.00-2.00mm diameter materials (25%-30%). Higher material fineness improves viscosity and surface finish of granulated particles, but excessive high-fineness materials can cause problems such as oversized particles and irregular shapes due to excessive adhesion.
Features of New Type Organic Fertilizer Granulating Machine
Final fertilizer is spherical and uniform in shape
Organic content can reach 100% for pure organic fertilizer
Fertilizer is tightly formed and can be sieved directly after granulating
Fermented organic material requires no drying - raw material moisture content can be 20-40%
No binding agents needed during granulation due to organic particles bonding under specific force
Higher granulation rate (over 90%) compared to disc granulating machines and rotary drum types
Zhengzhou Shenghong Heavy Industry Technology Co.,Ltd.(Short for “Shenghong”)is recognized globally as an expert in process design and equipment manufacturer on fertilizer industry, including organic fertilizer production line with 5000 to 100000 tons per year and compound fertilize... Zhengzhou Shenghong Heavy Industry Technology Co.,Ltd.(Short for “Shenghong”)is recognized globally as an expert in process design and equipment manufacturer on fertilizer industry, including organic fertilizer production line with 5000 to 100000 tons per year and compound fertilize...
